Urgent Custom Boxes

Free Design Support on All Custom Boxes & Packaging Orders
Free Design Support on All Custom Boxes & Packaging Orders
Free Design Support on All Custom Boxes & Packaging Orders
Free Design Support on All Custom Boxes & Packaging Orders
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Custom Tuck Top Mailer Boxes
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Open kraft tuck top mailer box on a white background
In Stock

Custom Tuck Top Mailer Boxes

4.5 (5 Reviews)

$0.33

Custom tuck top mailer boxes close with a lid flap that tucks into the front panel. The locking tuck keeps the box shut in transit and reopens for returns.

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Specifications

DimensionsAll Custom Sizes & Shapes
PrintingDigital (Standard and HD Print), Lithography, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Dimensions (L + W + H)All custom sizes and shapes
QuantitiesNo Minimum Order Require
Stock10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
FinishingGloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Additional OptionsEco-Friendly, Recycled Boxes, Biodegradable
Default ProcessDie Cutting, Gluing, Scoring, Perforation
OptionsCustom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.
ProofFlat View, 3D Mock-up, Physical Sampling (On request)

 

Description

What Is a Tuck Top Mailer Box?

A tuck top mailer box is a corrugated mailer whose lid ends in a flap that slides inside the front wall. The tuck holds the lid closed without tape, so customers open and reclose the box by hand.

The tuck top style ships flat and folds into shape in seconds. The reclosable lid suits products that customers store in the box.

Tuck Top Mailers for Retail and Ecommerce

Cosmetics, books, candles and accessories ship in tuck top mailers. Compare the classic custom corrugated mailer boxes or browse the mailer boxes collection.

Specifications

BoardE flute or B flute corrugated board, kraft or white liner
DimensionsAny custom length x width x depth
PrintingDigital (Standard and HD), lithography, CMYK, CMYK + 1 or 2 Pantone colors
InksWater-based, soy-based, Pantone, Pantone Metallic
FinishesGloss or matte lamination, gloss AQ, gloss, matte or spot UV, embossing, foiling
Add-onsCustom inserts, window cut-out, gold or silver foil, raised ink
ProofsFlat view, 3D mockup, physical sample on request
Minimum orderNo minimum order quantity
DesignFree design support
DeliveryDHL, FedEx and UPS across the United States

FAQs

Do tuck top mailer boxes ship flat?

Yes. Tuck top mailers ship flat and fold into shape by hand.

Available Options

Grey Clipboard

Thick and sturdy chipboard made from recycled paper pulp, used to construct rigid boxes.

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Duplex Chipboard

Chipboard made from recycled paper pulp with a white surface for high-quality printing.

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Grey Clipboard

Thick and sturdy chipboard made from recycled paper pulp, used to construct rigid boxes.

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Duplex Chipboard

Chipboard made from recycled paper pulp with a white surface for high-quality printing.

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SBS C2S

Premium grade bleached white paperboard coated on two sides for high-quality printing.

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Natural Brown Kraft

Kraft paper made from a mix of virgin and recycled paper pulp, coated on both sides for printing.
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White Kraft

Bleached kraft paper made from a mix of virgin and recycled pulp with coating on both sides for printing.
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Black Kraft

Black dyed kraft paper made from a mix of virgin and recycled pulp, coated on both sides for printing.
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Metallic

Specialty paper material featuring a glossy matte metallic laminated surface.
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material-holographic

Holographic

Specialty paper material featuring a glossy matte holographic laminated surface
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Textured

Premium-grade textured paper stock primarily used for wrapping rigid boxes.

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Offset Print

High-quality printing method that utilizes a printing plate and rubber blanket to transfer designs on paper. Best for large runs.

Digital Print

Digital printing method that requires no printing plate. Designs are transferred electronically, making it cost-effective for small runs.

UV Print

Fast-drying printing method using ultraviolet lights to cure inks which results in a gloss finish.

Water-based Ink

Comprised of water and pigment that provides high-quality color output and is 100% eco friendly.
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Soy / Vegetable Ink

100% eco friendly and comprised of soy/vegetable oil and pigment to provide a vibrant color output.

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Oil Base Ink

Non-eco-friendly ink comprised of oil and pigment that provides high-quality color output.

Pantone

Pure color based on specific ink formulas to consistenly and precisely print color.

Pantone Metallic

Metallic color based on specific ink formulas to consistenly and precisely print color.

Aqueous Coating

Clear, fast-drying, water-based, and eco-friendly coating. Available in gloss or matte finish.
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UV Coating

Fast-drying coating cured with ultraviolet light. Available in gloss or matte finish.
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Spot Gloss UV

UV coating that is applied to a specified area and cured using ultraviolet light.
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Soft Touch Coating
Soft to the touch coating that creates a velvety texture for a more tactile appeal.
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Varnish

Clear coating applied using the CMYK printing method. Available in gloss, satin, or matte.

Lamination

Laminated protective film that adheres to the surface of packaging materials to maximize durability.

Anti-scratch Lamination

Laminated BOPP film that is scratch, scuff, and fingerprint resistant. Cost-effective option.

Soft Touch / Silk Lamination

Soft to the touch lamination similar to peach skin. Available in a satin or matte finish.

Offset Print

High-quality printing method that utilizes a printing plate and rubber blanket to transfer designs on paper. Best for large runs.

Cold Foil Printing

Digital printing method that requires no printing plate. Designs are transferred electronically, making it cost-effective for small runs.

UV Print

Form of relief printing in which dies is pressed on the back of the material to form a raised motif.

Water-based Ink

Form of relief printing in which dies is pressed on the front of the material to form a raised motif.

Registered Embossing

High-quality printing method that utilizes a printing plate and rubber blanket to transfer designs on paper. Best for large runs.

Combination Embossing

Digital printing method that requires no printing plate. Designs are transferred electronically, making it cost-effective for small runs.

Window Patching

Die-cut shape is layered with plastic film to feature a window showcasing the product inside.

Order Process

Service support where you need it

Get service support at any point of your packaging journey to guarantee total packaging success.

Consultation

Our experts guide you with tailored advice, stunning designs, risk-free prototypes, and flawless production. We use all materials and also eco-friendly materials to ensure your brand shines.

Design

Our design team creates every kind of packaging, shaped and colored just for you. With Awesome prints and stylish finishes, we make designs that pop. Check out our work at our process.

Prototype

Our prototype team creates sample packaging to test your ideas worry-free. Explore flexible sizes, styles, and prints to ensure your design is perfect before production. Learn how we save you time at our process.

Production

Our production team handles your packaging creation from start to end. They select top-quality, materials and ensure flawless results for a stress-free process.

Logistic

Relax with expert logistics team expertly handling your shipping needs with seamless teamwork. Our dedicated crew crafts organized, cost-saving plans tailored just for you.

Optimization

Unlock smart optimization strategies to save time and money on packaging while boosting eco-friendliness. Our team crafts efficient, green solutions for you.

FAQs

FAQs About Tuck Top Mailer Boxes

When is a tuck top mailer box enough on its own?


Tuck tops work best for light products, boxes that aren’t heavily stacked, and routes that are reasonably gentle—like internal distribution, hand delivery, or lighter postal services.

Do tuck top mailers need tape?


For many applications, the tuck closure is sufficient. For tougher courier networks or heavier contents, a small strip of tape or a label over the front edge adds extra security.

Can you print inside the lid of a tuck top mailer?


Yes. We can add instructions, brand messages, or graphics inside the lid or base so customers see them upon opening.

Are tuck top mailers available in different board grades?


Yes. We recommend board grades based on your product weight and shipping routes, and can adjust if more or less strength is needed after initial runs.

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How It Works?

With just a few steps, design your own boxes!

Get Free Quote

Get a free quote on any packaging project instantly, no matter how complex it is.

Material Selection

We suggest the perfect packaging material for your box once you select the box style.

Artwork Preparation

Share your artwork & design; if not, we will design it based on your suggestions.

Start Production

Once your artwork is approved, we’ll begin production. We will support you at every step.

Our Capabilities

At Urgent Box Packaging, we are committed to delivering exceptional packaging solutions customized to your needs. From innovative design to seamless delivery, we ensure excellence at every step, bringing your vision to life with precision and care.

Global Sourcing

Price Match Guarantee

3D Design Services

Flexible Lead Times

High-Volume Printing

24/7 Support

Custom Payment Plans

Warehousing & Inventory

Free One Color Printing

Free Design Support

free flat and 3d view

No die and plate charges

Why Choose Us?

Packaging is more than just how it looks

We are committed to making the packaging industry more sustainable and digital. Join our motivated team to contribute to rapid growth and sustainability goals that really make a difference!

40%

Cost & time saved

From industry leading packaging solutions aimed at reducing your time and costs for the best ROI.

50%

Sustainable packaging

By leveraging our green packaging & talented team of structural engineers to minimize material usage.

25%

Increase in sales

With our award winning packaging designers that focus on building effective first impressions.

100%

More reliable service

With our committed packaging specialists that is here for you 24/7 before and after the project.

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