Urgent Custom Boxes

Free Design Support on All Custom Boxes & Packaging Orders
Free Design Support on All Custom Boxes & Packaging Orders
Free Design Support on All Custom Boxes & Packaging Orders
Free Design Support on All Custom Boxes & Packaging Orders
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Custom Black Mailer Boxes
Custom Black Mailer Boxes to Pinterest (opens in a new window)
Custom Black Mailer Boxes
Premium matte black custom mailer box featuring the Urgent Custom Boxes logo and professional shadow
In Stock

Custom Black Mailer Boxes

4.5 (5 Reviews)

$0.33

Custom black mailer boxes carry full-coverage black ink on E flute corrugated board. Gold foil, silver foil and spot UV logos stand out against the dark face.

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Specifications

DimensionsAll Custom Sizes & Shapes
PrintingDigital (Standard and HD Print), Lithography, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Dimensions (L + W + H)All custom sizes and shapes
QuantitiesNo Minimum Order Require
Stock10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
FinishingGloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Additional OptionsEco-Friendly, Recycled Boxes, Biodegradable
Default ProcessDie Cutting, Gluing, Scoring, Perforation
OptionsCustom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.
ProofFlat View, 3D Mock-up, Physical Sampling (On request)

 

Description

How Are Black Mailer Boxes Made?

Black mailer boxes are made by printing full-coverage black ink over a corrugated liner, then sealing it with matte or gloss lamination. The lamination protects the black face from scuffs and fingerprints during shipping.

Matte black lamination gives a soft, low-glare finish. Gold and silver foil stamping adds metallic logos and text. Spot UV adds a raised gloss pattern on a matte base.

Black Mailers for Luxury and Tech Products

Jewelry, electronics, fragrance and streetwear brands ship in black mailers. Compare colors with custom colored mailer boxes and the mailer boxes collection.

Specifications

BoardE flute or B flute corrugated board, kraft or white liner
DimensionsAny custom length x width x depth
PrintingDigital (Standard and HD), lithography, CMYK, CMYK + 1 or 2 Pantone colors
InksWater-based, soy-based, Pantone, Pantone Metallic
FinishesGloss or matte lamination, gloss AQ, gloss, matte or spot UV, embossing, foiling
Add-onsCustom inserts, window cut-out, gold or silver foil, raised ink
ProofsFlat view, 3D mockup, physical sample on request
Minimum orderNo minimum order quantity
DesignFree design support
DeliveryDHL, FedEx and UPS across the United States

FAQs

Can you print inside a black mailer box?

Yes. We print the inside in black or in a contrast color, with a logo or message.

Available Options

Grey Clipboard

Thick and sturdy chipboard made from recycled paper pulp, used to construct rigid boxes.

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Duplex Chipboard

Chipboard made from recycled paper pulp with a white surface for high-quality printing.

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Grey Clipboard

Thick and sturdy chipboard made from recycled paper pulp, used to construct rigid boxes.

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Duplex Chipboard

Chipboard made from recycled paper pulp with a white surface for high-quality printing.

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SBS C2S

Premium grade bleached white paperboard coated on two sides for high-quality printing.

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Natural Brown Kraft

Kraft paper made from a mix of virgin and recycled paper pulp, coated on both sides for printing.
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White Kraft

Bleached kraft paper made from a mix of virgin and recycled pulp with coating on both sides for printing.
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Black Kraft

Black dyed kraft paper made from a mix of virgin and recycled pulp, coated on both sides for printing.
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Metallic

Specialty paper material featuring a glossy matte metallic laminated surface.
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material-holographic

Holographic

Specialty paper material featuring a glossy matte holographic laminated surface
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Textured

Premium-grade textured paper stock primarily used for wrapping rigid boxes.

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Offset Print

High-quality printing method that utilizes a printing plate and rubber blanket to transfer designs on paper. Best for large runs.

Digital Print

Digital printing method that requires no printing plate. Designs are transferred electronically, making it cost-effective for small runs.

UV Print

Fast-drying printing method using ultraviolet lights to cure inks which results in a gloss finish.

Water-based Ink

Comprised of water and pigment that provides high-quality color output and is 100% eco friendly.
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Soy / Vegetable Ink

100% eco friendly and comprised of soy/vegetable oil and pigment to provide a vibrant color output.

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Oil Base Ink

Non-eco-friendly ink comprised of oil and pigment that provides high-quality color output.

Pantone

Pure color based on specific ink formulas to consistenly and precisely print color.

Pantone Metallic

Metallic color based on specific ink formulas to consistenly and precisely print color.

Aqueous Coating

Clear, fast-drying, water-based, and eco-friendly coating. Available in gloss or matte finish.
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UV Coating

Fast-drying coating cured with ultraviolet light. Available in gloss or matte finish.
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Spot Gloss UV

UV coating that is applied to a specified area and cured using ultraviolet light.
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Soft Touch Coating
Soft to the touch coating that creates a velvety texture for a more tactile appeal.
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Varnish

Clear coating applied using the CMYK printing method. Available in gloss, satin, or matte.

Lamination

Laminated protective film that adheres to the surface of packaging materials to maximize durability.

Anti-scratch Lamination

Laminated BOPP film that is scratch, scuff, and fingerprint resistant. Cost-effective option.

Soft Touch / Silk Lamination

Soft to the touch lamination similar to peach skin. Available in a satin or matte finish.

Offset Print

High-quality printing method that utilizes a printing plate and rubber blanket to transfer designs on paper. Best for large runs.

Cold Foil Printing

Digital printing method that requires no printing plate. Designs are transferred electronically, making it cost-effective for small runs.

UV Print

Form of relief printing in which dies is pressed on the back of the material to form a raised motif.

Water-based Ink

Form of relief printing in which dies is pressed on the front of the material to form a raised motif.

Registered Embossing

High-quality printing method that utilizes a printing plate and rubber blanket to transfer designs on paper. Best for large runs.

Combination Embossing

Digital printing method that requires no printing plate. Designs are transferred electronically, making it cost-effective for small runs.

Window Patching

Die-cut shape is layered with plastic film to feature a window showcasing the product inside.

Order Process

Service support where you need it

Get service support at any point of your packaging journey to guarantee total packaging success.

Consultation

Our experts guide you with tailored advice, stunning designs, risk-free prototypes, and flawless production. We use all materials and also eco-friendly materials to ensure your brand shines.

Design

Our design team creates every kind of packaging, shaped and colored just for you. With Awesome prints and stylish finishes, we make designs that pop. Check out our work at our process.

Prototype

Our prototype team creates sample packaging to test your ideas worry-free. Explore flexible sizes, styles, and prints to ensure your design is perfect before production. Learn how we save you time at our process.

Production

Our production team handles your packaging creation from start to end. They select top-quality, materials and ensure flawless results for a stress-free process.

Logistic

Relax with expert logistics team expertly handling your shipping needs with seamless teamwork. Our dedicated crew crafts organized, cost-saving plans tailored just for you.

Optimization

Unlock smart optimization strategies to save time and money on packaging while boosting eco-friendliness. Our team crafts efficient, green solutions for you.

FAQs

FAQs About Black Mailer Boxes

Are black mailer boxes more likely to show marks and scratches?


They can be. Dark surfaces make scuffs more visible, especially on certain finishes. We can recommend coatings and board types that minimize marks and explain what to expect during handling and shipping.

Which print methods work best on black mailer boxes?


It depends on your design. Simple white or metallic logos usually print best. For complex artwork, we may suggest printing black on a white base first, then adding coatings to achieve the desired finish.

Can I run black mailer boxes alongside other colours?


Yes. Many brands use black for specific ranges and white or kraft for others. We can design a unified size and structure system that works across all colours, with different printing per line.

Do black mailer boxes cost more than standard mailers?


They can cost more when using specialized materials or finishes. The exact difference depends on board, print, finish, and quantity. Quotes clearly outline where costs lie so you can plan accordingly.

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How It Works?

With just a few steps, design your own boxes!

Get Free Quote

Get a free quote on any packaging project instantly, no matter how complex it is.

Material Selection

We suggest the perfect packaging material for your box once you select the box style.

Artwork Preparation

Share your artwork & design; if not, we will design it based on your suggestions.

Start Production

Once your artwork is approved, we’ll begin production. We will support you at every step.

Our Capabilities

At Urgent Box Packaging, we are committed to delivering exceptional packaging solutions customized to your needs. From innovative design to seamless delivery, we ensure excellence at every step, bringing your vision to life with precision and care.

Global Sourcing

Price Match Guarantee

3D Design Services

Flexible Lead Times

High-Volume Printing

24/7 Support

Custom Payment Plans

Warehousing & Inventory

Free One Color Printing

Free Design Support

free flat and 3d view

No die and plate charges

Why Choose Us?

Packaging is more than just how it looks

We are committed to making the packaging industry more sustainable and digital. Join our motivated team to contribute to rapid growth and sustainability goals that really make a difference!

40%

Cost & time saved

From industry leading packaging solutions aimed at reducing your time and costs for the best ROI.

50%

Sustainable packaging

By leveraging our green packaging & talented team of structural engineers to minimize material usage.

25%

Increase in sales

With our award winning packaging designers that focus on building effective first impressions.

100%

More reliable service

With our committed packaging specialists that is here for you 24/7 before and after the project.

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