Urgent Custom Boxes

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UrgentCustomBoxes

Custom Food Boxes

Custom food boxes, food-safe and printed to your brand — 100-box minimum, ships in 6 days.

FDA-compliant stock No die or plate fees Free design + dielines Free US shipping Rush in 6 days FDA-compliant stock No die or plate fees Free design + dielines Free US shipping Rush in 6 days

UrgentCustomBoxes manufactures custom food boxes for US restaurants, bakeries, cloud kitchens, food trucks, meal-kit brands, and packaged-food companies. We print food-grade folding cartons that hold your product, protect it in transit, and carry your logo from the kitchen to the customer.

Custom printed food packaging boxes including kraft burger clamshell bakery window box and gable box

Food-Grade & FDA-Compliant Materials

Custom food boxes are food-grade printed cartons built for direct food contact. We make them from SBS, kraft paperboard, and food-safe corrugated stock that meets FDA 21 CFR 176.170. Grease, moisture, and heat barriers keep fried, hot, and frozen food fresh on the way to your customer.

FDA 21 CFR 176.170
SBS & Kraft Paperboard

Printing Specifications & Order Details

We print on 18-pt to 24-pt board. Orders start at 100 boxes. We charge no die, plate, or setup fee. Standard production ships in 6 days, and rush runs move faster. Grease-resistant, PE, PLA, and wax barriers cover every food type. Free dielines and a free digital proof come with each order.

18-pt to 24-pt Board
Free Proof & Dielines
Close up of food grade white paperboard box showing grease resistant interior coating

What Makes a Food Box Food-Safe?

A food box is food-safe when its board, coating, ink, and glue all meet FDA 21 CFR 176.170, the US rule for paper and paperboard that touches wet and fatty food. UrgentCustomBoxes print on food-grade stock with low-migration soy and water-based inks, so every food box clears direct food contact.

Food safety splits into two cases. Direct contact means the food touches the board, so the stock and barrier carry the load. Indirect contact means a liner or wrap sits between food and board. We match the material to the case and keep migration inside the legal limit at serving temperature.

We supply food-grade SBS, virgin kraft, and food-safe corrugated stock printed with soy- and water-based inks that meet food-contact regulations. Our customized printed boxes for food packaging come with material safety documentation and lot traceability on request, ensuring your QA team clears every order fast.

FDA 21 CFR 176.170

Direct food contact cleared

Low-migration inks

Soy & water-based

Lot traceability

Documentation on request

Food-Grade Materials We Print On

We stock three food-grade substrates and match each to your product, print, and budget.

Food grade packaging material swatches showing white SBS board natural kraft and corrugated flute
MaterialWeightBest forPrint result
SBS (solid bleached sulfate)14–24 ptDirect contact, bakery, dry snacksBright white, sharp CMYK
Kraft paperboard18–24 ptBurgers, takeout, natural brandsWarm brown, rustic look
Food-safe corrugatedE/B flute, double/triple wallFrozen, meal kits, bulk shippingFull-color flexo or litho-laminate

SBS prints the cleanest white and suits chocolate, macarons, and retail bakery. Kraft signals sustainability and holds grease well under a barrier coat. Corrugated adds crush resistance for frozen and heavy multipacks.

See material options

Custom Food Packaging Box Styles by Food Type

We build the box style around the food it carries. Each style below links to a dedicated product page with sizes and pricing.

Custom kraft burger clamshell box open with burger and fries

Burger & Fast-Food Boxes

Clamshell and tuck-top custom burger boxes run on grease-resistant kraft. The barrier holds oil for two hours, so the exterior stays clean through delivery.

Custom white SBS bakery box with clear die cut window filled with macarons and pastries

Bakery, Cake & Dessert Boxes

Window custom bakery boxes print on SBS with a moisture-control coating. The die-cut window shows the product while the board keeps pastries fresh.

Custom leakproof Chinese takeout boxes with handles open with hot noodles

Chinese & Takeout Boxes

Leakproof custom Chinese takeout boxes fold from coated paperboard. The construction holds sauce and retains heat for hot noodle and rice dishes.

Custom kraft gable box with handles filled with fried food and catering snacks

Gable, Catering & Platter Boxes

Custom gable boxes form a carry handle from one folded sheet. Venting holes release steam, so fried and hot food stays crisp on the move.

Browse all food box styles

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Structural Variations

Custom Food Box Styles by Structure

Custom food box styles are the structural formats a food box folds into — tuck-end, seal-end, auto-lock bottom, sleeve-and-tray, two-piece tray, clamshell, gable, scoop, and window carton. Each structure matches the food's weight, portion size, and service method.

We build every style on food-grade SBS, kraft, or food-safe folding cartons. The structure decides how the box loads, stacks, and assembles. An auto-lock bottom folds flat for shipping and snaps square without tape, so high-volume kitchens pack faster. A seal-end glues top and bottom to hold heavier retail portions on the shelf.

Straight / Reverse Tuck-End

Flaps tuck top and bottom

Best For

Dry snacks, candy, tea

Why It Works

Ships flat, fast hand-assembly

Seal-End

Glued top and bottom

Best For

Heavier retail food, frozen singles

Why It Works

Strong seams carry weight

Auto-Lock (Crash) Bottom

Pre-glued bottom snaps square

Best For

Takeout, bakery, meal boxes

Why It Works

Pops open, no taping

Sleeve + Tray

Slide-out tray in a printed sleeve

Best For

Ready meals, chocolate, macarons

Why It Works

Full-surface print, clean reveal

Two-Piece Tray & Lid

Separate base and lid

Best For

Cakes, meal prep, gift food

Why It Works

Rigid, stackable

Hinged Clamshell

One-piece hinged lid

Best For

Burgers, sandwiches, wraps

Why It Works

Single-motion close

Gable

Carry handle from one sheet

Best For

Catering, kids meals, combos

Why It Works

Built-in handle

Open-Top Scoop

Flared open front

Best For

Fries, popcorn chicken, churros

Why It Works

Fast counter fill

Window Carton

Die-cut window with food-safe film

Best For

Bakery, cookies, desserts

Why It Works

Shows product, drives impulse

Selection Guide

Which Food Box Style Should You Choose?

Match the style to service and weight.

Speed & Handling

Counter service takes a scoop or clamshell for speed.

Transit & Stacking

Delivery takes an auto-lock bottom that packs fast and holds square.

Display & Retail

Retail shelves take a seal-end or window carton that stacks and sells.

Structure Specifying: Send us the food and the portion, and we spec the structure on your quote.

Grease Resistance: High-fat items pair with a grease-resistant barrier.

Moisture Barrier: Wet items pair with a PE or PLA liner, whatever the style.

Coatings & Barriers That Match Your Food

The barrier does the real work in a food box. We apply the coating your product needs and print over it without color loss.

Custom bakery and cake packaging solution box with protective coating

Every barrier sits on the inside face of the board, where it blocks oil, sauce, and steam before they reach the fibers. We laminate, coat, or extrude the liner in line with printing, so the finish stays smooth and your artwork keeps full color density.

BarrierResistsBest forNote
Grease-resistant coatOil, greaseFried food, fries, burgersHolds oil 2+ hours
Moisture-resistant coatWater, humidityBakery, hot foodKeeps board rigid
PE (polyethylene) linerOil + moistureSaucy, wet foodHeavy-duty barrier
PLA compostable linerOil + moistureEco brandsCompostable to ASTM D6400
Wax coatMoistureCold, damp foodClassic economy barrier
Performance & Preservation

Thermal Insulation & Aroma Barrier

Insulating barriers hold food temperature and lock aroma inside the box. A food-safe corrugated wall traps air and slows heat loss for hot delivery. A sealed liner keeps steam and smell contained, so food arrives hot, crisp, and fresh.

Heat Retention

Corrugated flutes trap air, so hot noodles and fried food stay warm through delivery.

Steam Venting

Vented gable and clamshell styles release steam, so crisp food never turns soggy.

Cold & Condensation Protection

A moisture barrier and corrugated wall slow melt and block condensation on cold and frozen items.

Aroma Control

A sealed liner holds aroma inside the box, not through the delivery bag.

Which Coating Does My Food Need?

Fried and greasy food needs a grease-resistant coat. Saucy and wet food needs a PE or PLA liner. Bakery items need a moisture-control SBS box. Frozen food needs food-safe corrugated. UrgentCustomBoxes match the barrier to your product, so nothing soaks, leaks, or crushes.

Match the barrier to the failure you want to prevent. Oil bleed calls for a grease-resistant coat. Sauce leak calls for a PE or PLA liner. Soggy pastry calls for moisture control on SBS. Freezer damage calls for a corrugated wall. Tell us the food, and we spec the barrier on the quote.

Retail Compliance

Retail-Ready & Shelf-Ready Food Packaging

Retail-ready food boxes carry a scannable UPC or EAN barcode, an FDA-compliant nutrition and allergen panel, and a front panel that reads on a stocked shelf. We print shelf-ready case packs that open into a display tray, so staff stock the shelf in one motion.

We print the barcode at the verified magnification and quiet-zone width a scanner reads, so the box clears checkout on the first pass. Nutrition, ingredient, and allergen panels print to the FDA font and contrast minimum. Shelf-ready packaging ships as a printed case that tears into a display tray for grocery, club, and convenience aisles. Corrugated case packs protect multipacks through the supply chain.

Verified UPC and EAN barcode zones

FDA nutrition, ingredient, and allergen panels

Front-panel branding for shelf facing

Shelf-ready case packs and display trays

Corrugated multipack cases

Q&A Do Your Food Boxes Meet Grocery and Retail Requirements?

Yes. We print scannable UPC and EAN barcodes, FDA-compliant nutrition and allergen panels, and shelf-ready case packs for grocery, club, and convenience retail. Every panel prints to the legal font and contrast minimum, so your box passes retail intake.

Offset printing press creating custom food packaging boxes with vibrant inks

Custom Printing, Protective Coatings & Dimensions for Food Packaging Boxes

We print full CMYK, Pantone, and spot color by offset for large runs and digital for short runs. Soy and water-based inks keep the box food-safe. Finishes include matte, gloss, soft-touch, spot UV, foil stamping, embossing, and window patching.

We cut dielines to any size, so your box fits the portion exactly. We also print nutrition panels, ingredient lists, and allergen declarations to the legal font and contrast minimum, so your retail box ships compliant.

Start my design
Pre-Press Guidelines

Artwork & Dieline File Setup

Send print-ready artwork as vector AI, EPS, or PDF at 300 DPI, with 0.125-inch bleed and text 0.125 inch inside the fold lines. We supply a free layered dieline for your exact box, so your design lands in position on the first proof.

We mark cut, fold, and bleed on separate layers of the dieline. Build color in CMYK for process print, or name a Pantone spot for an exact brand match. We print with soy and water-based inks that clear food contact. No artwork ready — our design team builds it free from your logo and brand colors. A free digital proof confirms placement, color, and barcode before the run.

Quick Pre-Press Checklist

File: vector AI, EPS, or PDF (300 DPI raster minimum)

Bleed: 0.125 inch on every edge

Safe zone: text 0.125 inch inside folds

Color: CMYK process or named Pantone

Dieline: free layered template per box

Certifications, Compliance & Traceability

Our board carries FSC and SFI chain-of-custody options. Our stocks and inks are BPA-free and food-contact safe. We hold lot traceability on food-grade material and release material safety data and regulatory statements on request. Your compliance team gets what it needs to sign off in one pass.

Eco-friendly recyclable kraft gable food boxes with sustainable leaf design accents

Sustainable Food Packaging Options

We print food boxes on recyclable kraft and FSC-certified board. Our compostable PLA liner meets ASTM D6400 and EN 13432, so the box breaks down in commercial composting. Soy and water-based inks keep the whole box recyclable. Sustainable stock costs a few cents more per unit and signals your brand's green commitment on the shelf.

Beyond liners, we print plastic-free food packaging — molded pulp and bagasse trays, recycled-content kraft, and uncoated recyclable board. Each option clears food contact while cutting virgin plastic. Molded pulp forms from bagasse, the sugarcane fiber left after milling, and composts with the food waste. Recycled-content kraft uses 30 to 100 percent post-consumer fiber by grade.

Fulfillment Process

How to Order Your Custom Food Boxes

Order custom food boxes in five steps — request a quote, approve the free dieline and artwork, sign off the free digital proof, we produce in 6 days, and the boxes ship free across the US.

Step 01

Request a quote. Send the food type, box size, quantity, and barrier need.

Step 02

Design and dieline. We send a free dieline, and free artwork from your logo when you need it.

Step 03

Free digital proof. Approve board, barrier, print, and layout before production starts.

Step 04

Production. Standard runs ship in 6 days after proof approval. Rush runs move faster for dated launches.

Step 05

Free US shipping. Boxes ship flat to your door with tracking.

Minimum Order, Turnaround & Wholesale Pricing

You order from 100 boxes with no die, plate, or setup fee. Standard production ships in 6 days after proof approval, and rush runs ship faster for launches and events. Free US shipping and a free digital proof come with every order. Per-unit custom food box price drops as volume rises, so a 1,000-box run costs far less per box than a 100-box test run.

100 boxes Minimum order, no die fee
6 days Standard production
Free US shipping & digital proof

What Drives Your Food Box Price?

Five factors set your custom food box price — box size, board material, barrier, print finishes, and order quantity. Larger boxes use more board, heavier barriers and specialty finishes add cost, and the per-unit price drops as volume rises.

Board drives the biggest share. A 24-pt SBS carton costs more than an 18-pt kraft box. A PE or PLA liner costs more than a standard grease coat. Foil, spot UV, and embossing add a press pass each. Quantity works the other way. A 1,000-box run costs far less per box than a 100-box test, because setup spreads across more units.

FactorRaises the priceLowers the price
Box sizeLarger footprint, more boardCompact portion cut
Material24-pt SBS, corrugated wall18-pt kraft
BarrierPE or PLA linerStandard grease coat
FinishesFoil, spot UV, embossingFlat CMYK print
Quantity100-box test run1,000+ box run

Flat-Pack Shipping, Assembly & Storage

Custom food boxes ship flat and assemble by hand. Auto-lock bottoms snap square without tape, and tuck and seal-end styles fold in seconds. Flat-pack cuts freight and stores a 1,000-box order on one shelf instead of a pallet of pre-formed boxes.

Flat cartons stack tight, so storage takes a fraction of the space. Auto-lock (crash) bottoms pop open and lock in one motion for high-volume service. Store the boxes in a dry space away from direct heat. Food-grade board holds its coating and print for months before assembly.

Do the Boxes Ship Flat or Pre-Assembled?

Boxes ship flat to cut freight and storage cost. Auto-lock styles snap square with no tape. Tuck and seal-end styles fold by hand in seconds, so your team assembles them at pack time.

Verified Quality

Why Food Brands Trust UrgentCustomBoxes

UrgentCustomBoxes manufactures food-grade cartons in the US for restaurants, bakeries, cloud kitchens, and packaged-food brands — with FDA 21 CFR 176.170 compliance, lot traceability, and a free proof on every order before production runs.

Buyers see the board, barrier, and print before they commit. QA teams get compliance documentation on request.

Proof pointWhat it means for you
500+ food brands servedA team that has run your food type before
99% on-time ship rateYour launch or event date holds
Free digital proof, every orderYou approve the exact box before we print
FDA docs + lot traceabilityYour compliance team signs off in one pass
US-based productionDomestic lead times, no import delay

"UrgentCustomBoxes delivered our custom bakery cartons right on schedule for our store launch. The grease-resistant coating kept our pastries fresh and preserved the vibrant print quality perfectly."

— Sarah M., Artisan Bakery Owner (Austin, TX)

"The free digital proof helped us verify our FDA allergen panel and UPC barcode before production. Our boxes cleared retail intake on the very first pass without any issues."

— David L., Organic Granola Brand (Chicago, IL)

"Switching to their auto-lock bottom food cartons reduced our packaging assembly time by half during busy hours. The structural stability and fast lead times are unmatched."

— Carlos R., Express Gourmet Kitchens (Miami, FL)

"Ordering our eco-friendly kraft gable boxes was effortless. The team ensured our food-contact safety documents were ready for sign-off, making our reordering process totally seamless."

— Elena K., Fresh Eats Co. (Seattle, WA)

"UrgentCustomBoxes delivered our custom bakery cartons right on schedule for our store launch. The grease-resistant coating kept our pastries fresh and preserved the vibrant print quality perfectly."

— Sarah M., Artisan Bakery Owner (Austin, TX)

"The free digital proof helped us verify our FDA allergen panel and UPC barcode before production. Our boxes cleared retail intake on the very first pass without any issues."

— David L., Organic Granola Brand (Chicago, IL)

"Switching to their auto-lock bottom food cartons reduced our packaging assembly time by half during busy hours. The structural stability and fast lead times are unmatched."

— Carlos R., Express Gourmet Kitchens (Miami, FL)

"Ordering our eco-friendly kraft gable boxes was effortless. The team ensured our food-contact safety documents were ready for sign-off, making our reordering process totally seamless."

— Elena K., Fresh Eats Co. (Seattle, WA)

Client Result: Sweet Treats Packaging Relaunch

A growing gourmet confectionery brand needed FDA-compliant custom packaging with a high grease-barrier layer to protect delicate baked goods during regional distribution. UrgentCustomBoxes engineered a 24-pt SBS carton with custom aqueous coating, delivering 5,000 units in under 6 days. The upgraded structural design eliminated oil bleed-through completely and improved shelf checkout scan speeds across 20+ retail partners.

Quality Commitment

Our Food Packaging Guarantees at UrgentCustomBoxes

Every custom food box order includes free design, free dielines, and a free digital proof before production — plus a reprint on any box that ships defective against your approved proof.

Free proof before we print. Nothing runs until you approve the digital proof.

Sample before the full run. Order a plain or printed sample to check board, barrier, and print.

Food-safe, guaranteed. Board, coating, ink, and glue meet FDA 21 CFR 176.170 for direct food contact. Documentation ships on request.

On-time production. Standard runs ship in 6 days after proof approval. Rush runs ship faster for dated launches.

Defect reprint. A box that arrives defective against your approved proof gets remade.

What Happens If My Food Boxes Arrive Defective?

A box that ships defective against your approved proof gets remade. Report the issue with your order number and a photo, and we reprint the affected run. The free digital proof and pre-run sample catch defects before the full run, so the reprint covers the rare miss after that.

"Knowing that UrgentCustomBoxes provides a guaranteed free digital proof before production gave us total peace of mind. We caught a minor typo on our nutritional facts panel before printing, saving us thousands of dollars."

— Mark T., FlavorCraft Foods (Denver, CO)

"We had a strict launch deadline for our new hot-meal delivery service. Their 6-day production guarantee held true, and the food-safe grease barrier performed flawlessly."

— Jessica R., Urban Kitchen Co. (Chicago, IL)

"Their food-safety compliance documentation shipped directly to our QA team upon request. Having FDA 21 CFR 176.170 compliance guaranteed on every batch makes them our most reliable vendor."

— David S., Harvest Bite Snacks (Portland, OR)

"We ordered a physical pre-run sample to test our thermal retention and barrier strength before committing to a 5,000-box order. The quality was spot on, and the final production run matched the sample perfectly."

— Amanda L., Artisan Deli Group (Austin, TX)

"Knowing that UrgentCustomBoxes provides a guaranteed free digital proof before production gave us total peace of mind. We caught a minor typo on our nutritional facts panel before printing, saving us thousands of dollars."

— Mark T., FlavorCraft Foods (Denver, CO)

"We had a strict launch deadline for our new hot-meal delivery service. Their 6-day production guarantee held true, and the food-safe grease barrier performed flawlessly."

— Jessica R., Urban Kitchen Co. (Chicago, IL)

"Their food-safety compliance documentation shipped directly to our QA team upon request. Having FDA 21 CFR 176.170 compliance guaranteed on every batch makes them our most reliable vendor."

— David S., Harvest Bite Snacks (Portland, OR)

"We ordered a physical pre-run sample to test our thermal retention and barrier strength before committing to a 5,000-box order. The quality was spot on, and the final production run matched the sample perfectly."

— Amanda L., Artisan Deli Group (Austin, TX)

Frequently Asked Questions

Are your food boxes FDA-compliant?

Yes. We print on food-grade SBS, virgin kraft, and food-safe corrugated that meet FDA 21 CFR 176.170 for paper in contact with wet and fatty food. Our inks are soy or water-based and food-contact safe. We release compliance documentation on request.

Are the boxes grease- and moisture-resistant?

Yes. We apply grease-resistant, PE, PLA, or wax barriers to the interior. A grease-resistant coat holds oil for two hours or more. We match the barrier to your food, so fried, saucy, and hot items stay contained.

Can I get microwave- or freezer-safe food boxes?

Yes. Food-safe corrugated and coated paperboard hold up in the freezer for frozen items. Uncoated and PLA-lined stocks suit short microwave use. Tell us the reheating method, and we spec a compatible board and barrier.

What is the minimum order and turnaround?

The minimum order is 100 boxes with no die or plate fee. Standard production ships in 6 days after you approve the proof. Rush production ships faster for time-sensitive launches. Free US shipping is included.

Do you offer inserts, partitions, or trays?

Yes. We produce die-cut paperboard inserts, corrugated dividers, and molded-pulp trays. Inserts hold macarons, cupcakes, and glass jars in place, so fragile food arrives intact.

Can I order a sample before a full run?

Yes. We produce plain and printed samples so you check board, barrier, and print before mass production. Request a sample on your quote, and we ship it before your run starts.

Order Custom Food Boxes Built For Your Menu

Custom food boxes keep your food fresh, clear FDA food-contact rules, and put your brand in the customer's hands. UrgentCustomBoxes prints them on food-grade board, matches the barrier to your product, and ships in 6 days from a 100-box minimum.

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