Urgent Custom Boxes

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Double Wall Corrugated Boxes

4.5 (5 Reviews)

Double wall corrugated boxes use 2 fluted mediums and 3 liners. A BC flute double wall measures about 1/4 in (6.4 mm) thick and resists crush, puncture and stacking pressure.

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Description

When Do You Need a Double Wall Corrugated Box?

You need a double wall corrugated box when the shipment is heavy, fragile or stacked on pallets. Double wall board at 48 ECT carries up to 100 lb of box and contents under the carrier Rule 41 table, and 51 ECT carries up to 120 lb.

Double wall boxes protect glassware, electronics, auto parts and multi-unit cases. The extra liner adds corner strength for pallet stacking in warehouses and freight.

Double Wall Boxes for Freight, Glass and Electronics

Custom inserts lock fragile items in place inside the double wall. Compare lighter options in custom RSC boxes and all board grades in custom corrugated boxes.

Specifications

BoardE flute or B flute corrugated board, kraft or white liner
DimensionsAny custom length x width x depth
PrintingDigital (Standard and HD), lithography, CMYK, CMYK + 1 or 2 Pantone colors
InksWater-based, soy-based, Pantone, Pantone Metallic
FinishesGloss or matte lamination, gloss AQ, gloss, matte or spot UV, embossing, foiling
Add-onsCustom inserts, window cut-out, gold or silver foil, raised ink
ProofsFlat view, 3D mockup, physical sample on request
Minimum orderNo minimum order quantity
DesignFree design support
DeliveryDHL, FedEx and UPS across the United States

FAQs

Is double wall stronger than single wall?

Yes. Double wall board adds a second flute and a third liner, so it carries heavier loads and resists stacking pressure.

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How It Works?

With just a few steps, design your own boxes!

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Get a free quote on any packaging project instantly, no matter how complex it is.

Material Selection

We suggest the perfect packaging material for your box once you select the box style.

Artwork Preparation

Share your artwork & design; if not, we will design it based on your suggestions.

Start Production

Once your artwork is approved, we’ll begin production. We will support you at every step.

Our Capabilities

At Urgent Box Packaging, we are committed to delivering exceptional packaging solutions customized to your needs. From innovative design to seamless delivery, we ensure excellence at every step, bringing your vision to life with precision and care.

Global Sourcing

Price Match Guarantee

3D Design Services

Flexible Lead Times

High-Volume Printing

24/7 Support

Custom Payment Plans

Warehousing & Inventory

Free One Color Printing

Free Design Support

free flat and 3d view

No die and plate charges

Why Choose Us?

Packaging is more than just how it looks

We are committed to making the packaging industry more sustainable and digital. Join our motivated team to contribute to rapid growth and sustainability goals that really make a difference!

40%

Cost & time saved

From industry leading packaging solutions aimed at reducing your time and costs for the best ROI.

50%

Sustainable packaging

By leveraging our green packaging & talented team of structural engineers to minimize material usage.

25%

Increase in sales

With our award winning packaging designers that focus on building effective first impressions.

100%

More reliable service

With our committed packaging specialists that is here for you 24/7 before and after the project.

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Wholesale Custom Packaging Available

Instant Free Quote 📞 +1 (347) 233-6448