Straight Tuck End Box
Top and bottom flaps tuck in the same direction. Ideal for cosmetics and pharmaceuticals.
50+ Box Styles Available
Custom Folding Cartons & Paperboard Boxes - 50+ Styles, Low MOQ, Fast Turnaround
- No Minimum Order Quantity (MOQ) — order as few or as many as you need
- Free Structural Dieline + 3D Mockup with every order
- 10–14 Business Days Standard Turnaround | Rush available
- Free Physical Sample Kit before full production
- FDA-Compliant Food-Grade Options Available
- Ships Anywhere in the USA | Serving NY, LA, Chicago, Houston, and beyond
Product Styles
Choose from 50+ structural styles engineered for your product and industry.
Reverse Tuck End Box
Top flap tucks forward; bottom flap tucks backward. Popular for retail products and candles.
Auto Bottom
Pre-glued locking base snaps open instantly. Perfect for heavy products and food packaging.
Seal End Box
Glued end panels provide extra security. Common in cereal and dry food packaging.
Double Wall Tray & Lid
Two-piece reinforced set. Delivers luxury presentation for gifts and premium retail.
4-Corner Display Box
Open-top box with pre-glued corners for fast POP retail setup.
Hang Tab Box
Includes a punched hang tab for peg-hook display. Ideal for accessories.
Roll End Tuck Front (RETF)
Continuous-wall construction with a tuck front. Ideal for subscription boxes.
6-Corner Box
Extra-strong six-point gluing for heavier products and premium unboxing.
Why Brands Choose Urgent Custom Boxes
Premium quality packaging solutions with industry-leading customization options.
In-House Structural Engineering
Our packaging engineers design every dieline from scratch optimized to minimize material use while maximizing structural integrity.
Transparent Pricing, No Hidden Fees
You see the full price upfront — material, printing, finishing, and shipping included. We never charge extra for CMYK setup or dieline creation.
Physical Samples Before Full Production
We send a physical white-box or printed sample to your door before running full production. You confirm the size, structure, and finish.
Dedicated Account Manager
You work directly with a packaging expert — not a call center. Your account manager handles every stage and answers questions within 2 business hours.
Global Production, USA-Speed Fulfillment
We operate global production facilities and US-based fulfillment partners to deliver high-quality folding cartons at competitive prices.
100% Satisfaction Guarantee
If your order arrives with a manufacturing defect or deviates from approved proofs, we reprint or refund — no questions asked.
Shop by Box Style — 50+ Custom Folding Carton Structures
Browse our complete library of folding carton and paperboard boxes styles. Filter by category below, or tell our structural engineering team your product dimensions and they’ll build a custom solution for you.
- Sale!
Custom Double Wall Tray & Lid
Double Wall Tray & Lid – Durable, Collapsible, Custom Packaging The Double Wall Tray & Lid is a reinforced, collapsible…-17%Original price was: $0.60.$0.50Current price is: $0.50. - Sale!
Custom Reverse Tuck End Box
Reverse Tuck End Box A Reverse Tuck End Box is a versatile packaging style with the top flap folding in…-17%Original price was: $0.60.$0.50Current price is: $0.50. Custom 4 Corner Display Box
4 Corner Display Box A 4 corner display box is a collapsible, pre-glued retail display structure designed for fast assembly,…Double Wall Tray & Sleeve
A Double Wall Tray & Sleeve is a high-strength packaging solution engineered for products that require stability, premium presentation, and…- Sale!
Custom 6 Corner Box
Pre-glued 6 Corner Boxes offer strength, easy assembly, and premium branding options. Perfect for eCommerce, shipping, and safe product display.-20%Original price was: $1.00.$0.80Current price is: $0.80. Custom Tuck End Auto Bottom Boxes
Tuck End Auto Bottom boxes offer rapid assembly with a pre-glued base that locks into place instantly. The reinforced auto…Double Wall Frame Tray & Lid
Elevate your product presentation with the prominent custom booklet rigid boxes—a splendid packaging solution designed for luxury and sophistication. Crafted…
Sale!Original price was: $0.60.$0.50Current price is: $0.50.- Sale!Original price was: $0.60.$0.50Current price is: $0.50.
- Sale!Original price was: $0.60.$0.50Current price is: $0.50.
- Sale!Original price was: $0.60.$0.50Current price is: $0.50.
Materials / Thickness / Finishes / Printing
1
SBS (Solid Bleached Sulfate)2
Kraft Paperboard3
CCNB (Clay Coated News Back)4
Recycled Paperboard5
Food-Grade Paperboard1
12pt - 14pt (Standard)2
16pt - 18pt (Premium)3
20pt - 24pt (Heavy Duty)4
Custom thickness available1
Gloss Lamination2
Matte Lamination3
Soft Touch Finish4
Spot UV Coating5
Aqueous Coating6
Foil Stamping7
Embossing/Debossing1
CMYK Full Color2
PMS (Pantone) Colors3
1-4 Color Options4
Inside & Outside PrintingChoose the Right Paperboard Material for Your Folding Carton
| Material | Color | Print Quality | Best For | Eco-Friendly |
|---|---|---|---|---|
| SBS (Solid Bleached Sulfate) | Bright white | Excellent | Cosmetics, pharmaceuticals, food packaging | Recyclable |
| Kraft Paperboard | Natural brown | Good (rustic aesthetic) | Organic products, eco-brands, artisan goods | Recyclable, biodegradable |
| CCNB (Clay Coated News Back) | White front / gray back | Very good | Cereal, dry food, general retail | Recyclable, contains recycled content |
| Recycled Paperboard | Varies | Good | Eco-conscious brands, general packaging | Made from post-consumer waste |
| Food-Grade Paperboard | White | Excellent | Direct food contact packaging, bakery, confections | FDA-compliant, recyclable |
Customization Options
Every detail of your folding carton is fully customizable — from print and finish to structure and inserts.
Full-Color CMYK Printing
Vibrant photographic-quality prints covering every surface of your carton.
Foil Stamping
Gold, silver, holographic, or custom-color foil for logos and premium accents.
Spot UV Coating
Targeted high-gloss coating that highlights specific design elements with a tactile sheen.
Embossing / Debossing
Raised or recessed impressions that add a premium texture and depth to your packaging.
Lamination Options
Gloss, matte, or soft-touch lamination for protection and enhanced look-and-feel.
Window Patching
Clear or frosted acetate windows to showcase your product inside the carton.
Industries We Serve
From beauty brands to food companies, our custom folding cartons are trusted across dozens of industries.
Cosmetics & Beauty
Luxury folding cartons for skincare, makeup, fragrances, and personal care products.
Food & Beverage
FDA-compliant food-grade cartons for bakery, snacks, cereal, tea, coffee, and beverages.
Pharmaceuticals & Supplements
Tamper-evident cartons for vitamins, supplements, OTC medication, and health products.
Candles & Home Fragrance
Protective and decorative cartons for candles, diffusers, and home fragrance products.
Electronics & Tech
Sturdy auto-bottom cartons for gadgets, accessories, cables, and tech peripherals.
Retail & E-Commerce
Branded folding cartons for subscription boxes, apparel accessories, and DTC brands.
Toys & Children's Products
Bright, full-color display cartons with window patches for toys and children's items.
Eco & Organic Brands
Kraft and recycled paperboard cartons for sustainable, eco-conscious product lines.
Everything You Need to Know About Custom Folding Cartons
What Are Custom Folding Cartons?
Custom folding cartons are pre-cut, scored, and printed paperboard boxes that ship flat and fold into shape at the point of packing. They are the most widely used form of retail packaging in the world — found on pharmacy shelves, grocery aisles, cosmetic counters, and e-commerce unboxing experiences. Folding cartons offer brands a cost-effective way to deliver premium printed packaging without the tooling costs of rigid boxes. They are lightweight, stackable, and fully recyclable, making them a sustainable and logistics-friendly packaging solution.
How Custom Folding Cartons Are Manufactured
The manufacturing process begins with structural engineering — our team designs a dieline (a flat technical blueprint) that defines every fold, tab, glue flap, and cut line. Once approved, we select the paperboard stock (SBS, kraft, CCNB, or recycled board), print the artwork using offset lithography or digital presses, apply finishing treatments (lamination, UV, foil), and die-cut the printed sheets into individual carton blanks. The blanks are then scored, folded, and glued on high-speed folder-gluer machines, producing flat-packed cartons ready for your filling line.
Folding Carton vs. Rigid Box vs. Corrugated Box
Folding cartons are made from single-ply paperboard (12pt–24pt) and ship flat, making them ideal for high-volume retail packaging. Rigid boxes (setup boxes) are thicker, non-collapsible, and deliver an ultra-premium unboxing experience — but cost significantly more per unit. Corrugated boxes use fluted cardboard for maximum cushioning and are used primarily for shipping and transit protection. Many brands use folding cartons as inner packaging inside corrugated shipping boxes for the best combination of shelf appeal and transit protection.
Sustainability and Eco-Friendly Folding Cartons
All of our folding cartons are manufactured using recyclable paperboard, and we offer FSC-certified, SFI-certified, and post-consumer recycled (PCR) stock options. Our water-based inks and aqueous coatings further reduce environmental impact. For brands that prioritize sustainability, we offer uncoated kraft cartons with soy-based inks — fully compostable and biodegradable. Choosing folding cartons over plastic clamshells or blister packs is one of the most impactful packaging sustainability decisions a brand can make.
Cost Factors for Custom Folding Cartons
The cost of a custom folding carton depends on several factors: dimensions (length, width, height), paperboard material and thickness, number of print colors, finishing treatments (lamination, foil, embossing), quantity ordered, and turnaround time. Larger quantities reduce per-unit cost significantly. We provide transparent, all-inclusive pricing — your quote includes dieline engineering, printing, finishing, and shipping. No hidden setup fees, no surprise charges.
Request a Instant Quote Now!
Frequently Asked Questions
What is an auto-bottom folding carton?
An auto-bottom folding carton has a pre-glued bottom panel that is manufactured flat but springs open automatically when the box is opened. This eliminates the need for manual bottom assembly on your packaging line, saving significant time in high-volume fulfillment operations. Auto-bottom cartons also provide superior bottom strength, making them ideal for heavier products like bottles, jars, and multi-unit sets.
What is the minimum order quantity (MOQ) for custom folding cartons?
Urgent Custom Boxes have no minimum order quantity. You can order any quantity of custom folding cartons from a small prototype run to millions of units. Pricing scales with quantity: larger orders receive better per-unit pricing, but we never turn away small batch orders for startup brands or product launches.
Do you provide dielines and templates for folding cartons?
Yes. Every order includes a free custom structural dieline created by our in-house packaging engineers. We also provide 3D digital mockups so you can visualize the finished carton before production. For customers who prefer to work with existing templates, we offer 2,000+ downloadable dieline templates through our design library. You can upload your own artwork to any template or work with our artwork team for full design services.
Can folding cartons be recycled?
Yes. Paperboard folding cartons are among the most recyclable packaging formats in existence. SBS, Kraft, and recycled paperboard cartons are accepted in virtually all municipal curbside recycling programs in the United States. To maximize recyclability, choose water-based aqueous coatings over plastic film laminates, and use soy-based inks. Urgent Custom Boxes offer FSC-certified and PCR (post-consumer recycled) content options for brands with sustainability reporting requirements.
What industries use custom folding cartons?
Custom folding cartons serve virtually every consumer product industry. The largest users are food and beverage (cereal, snacks, tea, frozen food), cosmetics and beauty (skincare, makeup, fragrance), health and supplements (vitamins, protein, CBD), pharmaceuticals (OTC in medicine, diagnostics), candles and home goods, electronics and tech accessories, and retail gift packaging. Folding cartons are the dominant consumer retail packaging format globally because they combine printability, structural versatility, and cost efficiency.
Do you ship custom folding cartons across the United States?
Yes. We ship custom folding cartons to all 50 US states. We fulfill orders regularly from brands in New York, Los Angeles, Chicago, Houston, Phoenix, Philadelphia, San Antonio, San Diego, Dallas, and every major market in between. We offer standard ground shipping, expedited air freight for rush orders, and pallet freight for large-volume orders. International shipping is available to Canada, the UK, Australia, and select markets via DHL.
Can I order custom sizes for folding cartons?
Yes. We manufacture custom folding paperboard cartons in any dimension you need. Submit your product dimensions (length, width, height), and our structural engineers will create a dieline specifically engineered for your product — with the correct material thickness, flap lengths, and structural reinforcement for your weight and shipping requirements. There are no size restrictions. We can handle small cartons under 1 inch and large display cartons over 24 inches.
What is the difference between a straight tuck end and a reverse tuck end box?
A straight tuck end box has both the top and bottom tuck flaps closing in the same direction both tuck to the back. A reverse tuck end box has the top flap tucking forward and the bottom flap tucking backward. Reverse tuck end provides a more secure closure because the natural stresses of opening the top don’t simultaneously loosen the bottom. Both are extremely common folding carton styles.
What finishes can I add to custom folding cartons?
Available finishes include gloss lamination, matte lamination, soft-touch matte finish, aqueous coating (gloss or matte), spot UV coating, foil stamping (gold, silver, rose gold, holographic), embossing and debossing, and metallic ink printing. You can combine multiple finishes on the same carton — for example, matte lamination plus spot UV plus gold foil — for maximum shelf impact.
What printing options are available for folding cartons?
We offer full-color CMYK offset printing (the industry standard for high-volume runs), PMS & Pantone color matching for brand-critical colors, digital printing for short runs, inside and outside printing, and white ink printing on kraft. You can print on all six panels, including the interior panels, for a premium unboxing experience. All proofs are reviewed and approved before production begins.
Are custom folding cartons food safe?
Yes. We offer FDA-compliant food-grade paperboard specifically SBS (Solid Bleached Sulfate) and food-safe kraft substrates — that meet direct food contact requirements. We also offer food-safe aqueous coatings and soy-based inks. If your product requires food-grade packaging, specify this during quoting and we will confirm the compliant material and coating options for your application.
How long does it take to produce custom folding paperboard cartons?
Standard production takes 7 to 10 business days from proof approval. This includes structural engineering, plate-making, offset printing, finishing (lamination, coatings, foil, embossing), and flat-packing. Rush options are available. Digital short-run printing is available for faster turnaround in small quantities. Contact your account manager for rush lead times availability.
What materials can I use for custom folding cartons?
You can choose from SBS (Solid Bleached Sulfate), natural brown kraft, white kraft, CCNB (Clay Coated News Back), recycled paperboard, and duplex/grey chipboard. SBS delivers the best print quality and is FDA-compliant for food contact. Kraft signals eco-friendliness and natural branding. Recycled paperboard supports sustainability mandates and FSC certification requirements.