Urgent Custom Boxes

Free Design Support on All Custom Boxes & Packaging Orders
Free Design Support on All Custom Boxes & Packaging Orders
Free Design Support on All Custom Boxes & Packaging Orders
Free Design Support on All Custom Boxes & Packaging Orders
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Custom Vape Boxes
Custom Vape Packaging

Custom Vape Boxes
Built for Your Brand.

Your packaging is the first thing your customer touches. Make it count. At Urgent Custom Boxes, we design and manufacture custom vape boxes that protect your product, carry your brand with confidence, and convert browsers into buyers — from the shelf to the doorstep.

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Starting from $0.49/unit Lowest Unit Price
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Minimum Order: 50 Boxes Low MOQ
⏱️
Turnaround: 7-10 Business Days Fast Production
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Free Worldwide Shipping USA · UK · CA · AU
Get Free Quote → Request a Free Sample
✓ No Setup Fees
✓ Free Design Proof
✓ Child-Resistant Certified
✓ Free Worldwide Shipping
🛡️ Child-Resistant Certified
🍃 FSC-Certified Materials
⚡ 7-10 Business Days
Free Design Support
FSC-Certified Materials
Child-Resistant Compliance
No Hidden Charges
Damage Guarantee
Dedicated Support
WHY VAPE BRANDS TRUST US

Why 5,000+ Vape Brands
Choose Urgent Custom Boxes

Free Design Support

Our in-house design team creates your artwork from scratch - at no extra charge. Already have a file? We check it for errors before production.

100% Free — No Hidden Fees

Child-Resistant Compliance

We manufacture CPSC-compliant and ASTM D3475-certified child-resistant vape packaging. Your boxes meet federal and state regulations before they leave our facility.

ASTM D3475 + CPSC Certified

Damage Guarantee

If any vape box arrives damaged due to our handling or transit, we replace it - no questions asked.

100% Replacement Guarantee

FSC-Certified Materials

Every vape box we produce uses responsibly sourced board stock. We offer cardboard, kraft, and rigid materials - all eco-certified and buyer-ready.

Eco-Certified Board Stock

No Hidden Charges

The price we quote is the price you pay. No setup fees, no plate charges, no surprise costs at checkout.

Zero Surprise Costs

Dedicated Account Support

Every order gets a real packaging specialist who guides you from design approval to delivery confirmation.

Real Human — Every Order
OUR COLLECTION

Shop Custom Vape Boxes

Every style. Every size. Your design.

BY PRODUCT TYPE:
BY STYLE:
MOST ORDERED Vape Cartridge Boxes

VAPE CARTRIDGE BOXES

Vape Cartridge Boxes

Dispensaries, Retail Shelves, E-Commerce

Full CMYK PrintChild-ResistantCustom Insert

Custom vape cartridge boxes are our most ordered product - and for good reason. Cartridges move fast in retail, and your packaging needs to work as hard as your product. We produce straight tuck-end, reverse tuck-end, and sleeve-style cartridge boxes in sizes that fit 0.5ml and 1ml cartridges precisely. Every box is available with custom inserts, child-resistant locking mechanisms, and full CMYK or Pantone printing across all six panels. Branding options include matte and gloss lamination, soft-touch coating, gold or silver foil stamping, spot UV, embossing, and debossing. Your cartridge boxes will look premium at retail, hold up during shipping, and stand out in any dispensary or vape shop display.

MOQ: 50+ units
PREMIUM OPTION Custom Vape Pen Boxes

CUSTOM VAPE PEN BOXES

Custom Vape Pen Boxes

Retail, Gift, E-Commerce

EVA Foam InsertMagnetic ClosureCustom Size

We custom-cut every vape pen box to match your exact pen dimensions - no generic sizing, no loose product rattling inside. Choose from tuck-end boxes, two-piece rigid boxes with a base and lid, or magnetic closure boxes for premium product lines. Internal EVA foam or cardboard inserts hold the pen securely in place and protect it throughout transit and retail handling.

MOQ: 50+ units
FULL COLOR PRINT Disposable Vape Boxes

DISPOSABLE VAPE BOXES

Disposable Vape Boxes

Dispensaries, Vape Shops, Online Brands

CMYK OffsetPantone Match50–500K Units

Disposable vapes need packaging that communicates flavor, strength, and brand identity instantly. We print full-panel, full-color designs on disposable vape boxes using CMYK four-color offset printing - producing sharp gradients, vivid flavor photography, and precise Pantone brand colors. Available in quantities from 50 to 500,000 units with consistent color matching across every run.

MOQ: 50+ units
TWO FORMATS Custom Vape Pod Boxes

CUSTOM VAPE POD BOXES

Custom Vape Pod Boxes - Pod Mod and Box Mod

Pod Systems, Box Mods, All-in-One Devices

Pod ModBox ModCustom Insert Tray

We produce pod packaging in two primary formats: Pod Mod boxes for compact, all-in-one devices, and Box Mod packaging for larger variable-wattage systems. Both styles are available in cardboard and rigid board, with custom insert trays designed for the exact pod and coil configuration your product ships with.

MOQ: 50+ units
STARTER KITS Vape Kit Boxes

VAPE KIT BOXES

Vape Kit Boxes

Starter Kits, Gifting, Retail Bundles

Structured CompartmentsFull-Panel PrintPremium Finish

A vape starter kit needs packaging that communicates everything at a glance - what's included, how to use it safely, and why your brand is the right choice. Our vape kit boxes feature structured internal compartments, full-panel printing for spec sheets and caution text, and a premium outer finish that makes the unboxing experience feel deliberate and considered.

MOQ: 50+ units
ALL-IN-ONE Vape Accessories

VAPE ACCESSORIES PACKAGING

Vape Accessories Packaging

Accessories Bundles, Retail Display

Die-Cut WindowMulti-ItemCustom Layout

We design all-in-one accessory packaging that displays batteries, atomizers, tanks, coils, drip tips, e-liquid bottles, mods, and wicks in a single organized package. Die-cut window panels let customers see exactly what they're buying before they open the box — a proven driver of purchase confidence at retail.

MOQ: 50+ units
RETAIL READY Vape Display Boxes

VAPE DISPLAY BOXES

Vape Display Boxes

Counter Display, Floor Units, Retail Shelves

Counter DisplayMulti-UnitEye-Level Positioning

Retail display packaging sells your product before a single word is read. Our custom vape display boxes use counter-display construction that positions your product at eye level, with bold front-panel printing of your brand name, product range, and flavor lineup. We produce display boxes for single-unit counter displays and multi-unit floor-standing units.

MOQ: 50+ units
GIFT READY Vape Gift Boxes

VAPE GIFT BOXES

Vape Gift Boxes

Premium Gifts, Unboxing, Brand Moments

Magnetic ClosureRibbon-PullFoil Stamping

Our vape gift boxes are engineered for complete kit presentation - with individual insert compartments for coils, pods, liquids, and devices. Magnetic closure rigid boxes and ribbon-pull designs create an unboxing moment your customers remember and share. Available in matte black, white, and custom brand colors with full foil stamping on the exterior.

MOQ: 50+ units

Don't see what you need? Request a fully custom vape box →

GET A FREE QUOTE
WHY VAPE BOXES

Why Brands Choose Custom Vape Packaging

Built to Protect What's Inside

Child-resistant vape boxes are made to ASTM D3475 and CPSC 16 CFR 1700.20 standards - protecting your product, your customers, and your compliance status. Every box arrives intact, every time.

ASTM D3475 Certified

Packaging That Converts on the Shelf

A premium printed vape box creates the first impression that drives the sale. Full CMYK and Pantone printing across all six panels means your brand is seen exactly the way you designed it.

360° Full-Panel Print Coverage

Recyclable and Responsible

FSC-certified board stock with biodegradable kraft and cardboard options. Our eco-conscious packaging supports brands targeting the growing sustainable consumer market.

FSC-Certified Materials — 90%+ Recyclable

How Custom Vape Packaging Compares

FEATURECUSTOM VAPE BOX (UCB)GENERIC PACKAGINGPLASTIC PACKAGINGRIGID BOX
Child-Resistant Compliance✓ ASTM D3475 Certified✕ Not AvailableLimitedLimited
Custom Print Quality✓ CMYK + PantoneBasic LabelLow✓ High
FSC-Certified Materials✓ Standard✕ Not Available✕ Not AvailableVaries
Compliance Printing (FDA)✓ Pre-Press ReviewManual Add-On✕ Not SupportedManual Add-On
MOQ✓ From 50 Units500+High100+
MATERIALS & SPECS

Materials, Printing & Finishing Options

Every custom vape box we produce starts with the right material for the job. Here is exactly what we work with:

MATERIALGSM RANGEBEST FORKEY ADVANTAGE
Cardboard / SBS Board350–600 GSMCartridge boxes, pen boxes, display boxesClean print surface, sharp color reproduction, cost-effective for high volumes
Kraft Paper Board300–450 GSMEco-friendly vape brands, CBD linesNatural texture, biodegradable, FSC-certified, excellent for minimalist designs
Rigid / Chipboard800–2000 GSMGift boxes, premium kits, magnetic closure boxesMaximum structural strength, luxury feel, ideal for high-end retail positioning
Corrugated BoardB-flute / E-fluteShipping boxes, bulk outer packagingSuperior transit protection, stackable, lightweight for freight cost savings
Serving 500+ Happy Customers!
Star
Google Five Star
Netflix Logo
Samsung Logo
H & M Logo
Citrix Logo
Benevolent Logo
Netflix Logo
Samsung Logo
H & M Logo
Citrix Logo
Benevolent Logo
List Grid

Our Capabilities

At Urgent Box Packaging, we are committed to delivering exceptional packaging solutions customized to your needs. From innovative design to seamless delivery, we ensure excellence at every step, bringing your vision to life with precision and care.

Offset Lithography (CMYK + Pantone)

Our standard for all orders above 500 units. Offset printing delivers the sharpest color accuracy and the most consistent results across high-volume runs. We match your Pantone brand colors with a Delta-E tolerance of under 2.

Best for 500+ Units Highest Detail

Digital Printing

Available for orders under 500 units or for rapid sample production. Digital printing gives you full-color output with no plate setup costs and a 48-hour proof turnaround.

Low MOQ Friendly 48hr Proof

Screen Printing

Used for specialty finishes including thick ink deposits, metallic effects, and bold single-color graphics on rigid and kraft surfaces.

Specialty Finishes Bold Graphics

Matte Lamination

Flat, non-reflective surface with a premium feel

MOST POPULAR FOR

Premium cartridge boxes, CBD packaging

Gloss Lamination

High-shine, vivid color enhancement

MOST POPULAR FOR

Disposable vape boxes, flavor-forward packaging

Soft-Touch Coating

Velvet-like tactile surface, fingerprint resistant

MOST POPULAR FOR

Luxury gift boxes, high-end retail lines

Spot UV Coating

Raised gloss areas on a matte base — highlights logos and graphics

MOST POPULAR FOR

Brand logo emphasis, cartridge boxes

Gold Foil Stamping

Metallic gold accent on any surface area

MOST POPULAR FOR

Premium brand positioning, gift sets

Silver Foil Stamping

Metallic silver accent

MOST POPULAR FOR

Modern, minimal brand aesthetics

Straight Tuck-End
Reverse Tuck-End
Sleeve Box
Two-Piece Rigid
Magnetic Closure
Auto-Lock Bottom
EVA Foam Insert
Cardboard Tray
Die-Cut Insert
Thermoformed Plastic
Browse all finishing options →
COMPLIANCE

Child-Resistant & Regulatory-Compliant Vape Packaging

Vape packaging is one of the most regulated product categories in the packaging industry. We build compliance into every box we produce - so you can focus on your product, not the paperwork.

ACTIVE ✓

Child-Resistant Certification

All our child-resistant vape boxes are tested and certified to ASTM D3475 and CPSC 16 CFR 1700.20 standards. We offer push-and-turn mechanisms, squeeze-and-slide tabs, and pinch-to-open structures — all designed to meet regulatory requirements.

ACTIVE ✓

Nicotine Warning Labels

Every nicotine vape box we produce includes the federally required nicotine addiction warning statement printed across a minimum of 30% of the display panels, in accordance with FDA regulations.

ACTIVE ✓

Labeling Space & Compliance Printing

Our pre-press team reviews your artwork against the compliance requirements for your target market — USA, UK, Canada, or Australia — before we go to print, including batch numbers and lab results.

FDA Nicotine Warning ✓ Active
ASTM D3475 ✓ Active
CPSC 16 CFR 1700.20 ✓ Active
FSC-Certified Materials ✓ Active
Learn about our structural design process →
SIMPLE PROCESS

How to Order Your Custom Vape Boxes in 4 Steps

Most customers receive their free proof within 24 hours.

1

Consultation

Your dedicated packaging specialist reviews your product dimensions, target market, compliance requirements, and brand goals. We recommend the right material, box style, and finish for your specific needs.

YOUR ACTION: Share your product specs, target quantity, and any design files you have.
✓ All vape product types supported
2

Design & Proof

Our design team creates your artwork — or reviews and error-checks your existing files. We send you a full digital proof and a structural dieline for approval before anything goes to print.

YOUR ACTION: Review the proof and confirm. We include two rounds of revisions at no charge.
✓ Accepts AI, EPS, PDF, PNG – 300 DPI
3

Production

Once you approve the proof and confirm the order, we move to print. Our production team manages quality control at every stage — from ink mixing and plate-making through die-cutting, gluing, and finishing.

YOUR ACTION: Sit back. We'll update you at key production milestones.
✓ 7–10 business days standard
4

Delivery

We pack your finished boxes for safe transit and ship via DHL, FedEx, or UPS — standard or express, to any location worldwide. We double-check every pallet before it leaves our facility.

YOUR ACTION: Receive your boxes. If anything arrives damaged on our end, we replace it immediately.
✓ Ships to all 50 US states + worldwide
✓ Free quote in 4 business hours ✓ No setup fees — ever ✓ Free revisions until perfect
GET STARTED TODAY
FULLY CUSTOMIZABLE

Everything You Can Customize
on Your Vape Boxes

Every custom vape box we produce is fully configurable. Here is exactly what you control:

✓

Box dimensions — we cut every box to your exact product measurements, with tolerances as tight as ±1mm

✓

Material type and GSM weight — cardboard, kraft, rigid board, or corrugated

✓

Box style — straight tuck-end, reverse tuck-end, sleeve box, two-piece rigid, magnetic closure, auto-lock bottom

✓

Printing method — CMYK offset, Pantone spot color, or digital for short runs

✓

Surface finish — matte lamination, gloss lamination, soft-touch coating, spot UV, or uncoated kraft

✓

Foil stamping — gold, silver, holographic, or custom color

✓

Texture — embossing or debossing on logo, brand name, or design elements

✓

Window panels — die-cut windows with clear PVC film for product visibility

✓

Internal inserts — EVA foam, cardboard tray, or thermoformed plastic to hold product securely

✓

Child-resistant mechanism — push-and-turn, squeeze-and-slide, or pinch-to-open

✓

Compliance printing — nicotine warnings, batch numbers, barcodes, QR codes, lab results

✓

Brand elements — logo, product name, flavor, strength, contact information, social handles

View all material options →
END-TO-END SUPPORT

End-to-End Packaging Support at Every Stage

We don't just manufacture boxes — we manage your entire packaging journey from the first conversation to the moment your product reaches your customer.

Consultation

We analyze your product, your market, and your competition. Then we recommend the exact box style, material weight, and finish that fits your brand positioning and budget.

Design

Our design team produces print-ready artwork for every box we make. We work with your brand guidelines, your colors, and your content — or we build the design from the ground up.

Prototyping

Before you commit to a full production run, we produce physical samples for your approval. Test the size, the material, the finish, and the structural integrity — then confirm with confidence.

Production

Our production team uses industrial offset printing equipment, precision die-cutting machinery, and automated quality inspection to produce consistent results across every unit.

Logistics

We coordinate your shipment from our facility to your warehouse or fulfillment center. Our logistics team plans the most cost-efficient route and handles all freight documentation.

Optimization

On repeat orders, we review your packaging performance and recommend material or structural changes that reduce unit cost, improve transit safety, or enhance shelf appeal.

TRANSPARENT PRICING

Minimum Order Quantity & Wholesale Pricing

Direct pricing tiers. No hidden fees. No minimum spend to request a quote.

Sample

1–10
Custom quote

Perfect for prototyping

  • Digital proof included
  • No die fees
  • Ships in 5 days

Small Business

50–100
Standard rate

Ideal for launches

  • Free design support
  • All finishes available
  • Free worldwide shipping
Most Popular

Growth

100–500
Volume discount applied

Best value for scaling

  • Priority production
  • Dedicated account contact
  • Blanket orders available

Wholesale

500–2,000
Significant price reduction

For established brands

  • Best unit pricing
  • Bulk freight options
  • Branded packaging inserts

Enterprise

2,000+
Best available rate

Full-scale production

  • Custom mold creation
  • Net 30 terms available
  • Dedicated manager

No setup fee for digital printing. No die fee for standard existing mold sizes. Itemised quote sent within 4 business hours.

REQUEST A FREE QUOTE
WHAT OUR CLIENTS SAY

Trusted by Vape Brands Worldwide

★★★★★

"Urgent Custom Boxes delivered 10,000 cartridge boxes in 9 days — the print quality matched our Pantone exactly. We've reordered four times since."

James R. Founder · Los Angeles CA
★★★★★

"Their design team built our full packaging line from scratch. The soft-touch finish on our gift boxes has become one of our most talked-about brand details."

Sarah M. Marketing Director · London UK
★★★★★

"We needed child-resistant boxes that still looked premium. They solved it — compliant, beautiful, and delivered on time to our Toronto warehouse."

David K. Operations Manager · Toronto CA
SUPPORT

Frequently Asked Questions About Custom Vape Boxes

Our minimum order starts at 50 boxes per design. For wholesale orders above 5,000 units, we offer progressive volume pricing — the more you order, the lower your per-unit cost. Contact our team info@urgentcustomboxes.com for a custom quote on your specific quantity.

We work with cardboard (350–600 GSM), kraft paper board (300–450 GSM), rigid chipboard (800–2000 GSM), and corrugated board for outer shipping boxes. Our team recommends the right material based on your product weight, retail environment, and budget. All materials are FSC-certified and available in eco-friendly options.

Yes. All our child-resistant vape boxes are certified to ASTM D3475 and CPSC 16 CFR 1700.20 standards. We offer push-and-turn, squeeze-and-slide, and pinch-to-open child-resistant structures, available across our full range of vape cartridge boxes, pen boxes, and pod packaging.

Standard production takes 7–10 business days after you approve your final proof. Rush production is available for qualifying orders — contact our team to check availability. We ship via DHL, FedEx, or UPS with tracking provided at dispatch.

Yes — and we recommend it. We print all required compliance text during production, including the FDA nicotine addiction warning statement, ingredient declarations, batch numbers, and state-specific health warnings. Our pre-press team reviews your artwork against the compliance requirements for your target market before any file goes to print.

Yes. Every order includes free design support from our in-house team. If you have existing artwork, we check it for print errors and optimize it for the box structure. If you need a design built from scratch, our custom box designers create it based on your brand guidelines, colors, and content requirements. Two rounds of revisions are included at no charge.

Absolutely. We produce physical prototype samples before any full production run. You test the material, the finish, the structural integrity, and the fit of your product inside the box — then confirm your order with complete confidence. Sample turnaround is typically 3–5 business days.

We ship custom vape boxes worldwide, with established delivery routes to the United States, United Kingdom, Canada, and Australia. International freight is fully tracked, and our logistics team handles all customs documentation. Free worldwide shipping applies to all qualifying orders.

Ready to Order Your Custom Vape Boxes?

Tell us your product dimensions, your target market, and your quantity — and we'll build the perfect vape packaging solution for your brand. Our team responds to every inquiry within 2 business hours.

Share your specs and get a free quote today. No commitment, no hidden fees, no generic templates — just packaging built precisely for your product.

Get a Free Quote Request a Free Sample

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Urgent Custom Boxes — Custom Vape Packaging for Brands That Mean Business.

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