Custom Packaging Solutions for Growing Brands | Premium Boxes
At Urgent Custom Boxes, we provide premium custom packaging solutions designed for growing brands. Every box is customized to your exact size, style, and print requirements to protect your products while strengthening your brand identity. From subscription packaging to large retail orders, we deliver high-quality custom boxes that enhance presentation, ensure secure shipping, and support your business growth with reliable, professional packaging.
Printed Boxes, Bags, Pouches & Tins — Save Up to 17%
What Are Custom Boxes? – Overview
Create, print,Custom boxes are made-to-order packaging built around your product specifications. Instead of adjusting your products to standard sizes, we define the style, internal dimensions, material, and print based on what you sell.
With custom boxes, you can:
- Match the internal dimensions to your product so it stays secure and protected.
- Print your logo, product details, and barcodes exactly where needed.
- Select board strength based on your product weight and shipping requirements.
- Use inserts or dividers when packing multiple items in one box.
Our team evaluates your product, packing process, and shipping method, then recommends packaging that works efficiently in real shipping conditions, not just in design specifications.
Candle Packaging
Gift Packaging
Bakery Packaging
Candy & Sweets Packaging
Cannabis Packaging
Electronics Packaging
Food Packaging
Cosmetic Packaging
How to Order?
Welcome to Urgent Custom Boxes we deliver standout customized boxes with innovative designs and rock-solid quality. From creative vision to seamless delivery, our customized solutions make your brand unforgettable.
Consultation
When you share the details, Urgent Custom Boxes will recommend the best material and box style to create the perfect box for your product.
Design Preparation
After choosing the style and material, Urgent Custom Boxes start creating your box design. If you already have one, we can check it for errors.
Production
Once the design and price are finalized, our custom printed boxes team will forward the job to the printing press, and they will start producing your boxes.
Delivery
When production is completed, we will double-check everything and then pack your boxes in a shipping box for safe delivery.
Eco-Friendly Custom Boxes & Packaging
Many brands now track packaging waste and material choices. We can support that with:
- Recycled and recyclable boards where suitable
- Designs that reduce empty space and filler
- Fewer mixed materials so the boxes are easier to recycle
Tell us your targets (for example, “reduce plastic” or “use recycled board where possible”) and we’ll suggest options that fit.
Endless premium customization options
Grey Clipboard
Thick and sturdy chipboard made from recycled paper pulp, used to construct rigid boxes.
Duplex Chipboard
Chipboard made from recycled paper pulp with a white surface for high-quality printing.
SBS C2S
Premium grade bleached white paperboard coated on two sides for high-quality printing.
Natural Brown Kraft
Kraft paper made from a mix of virgin and recycled paper pulp, coated on both sides for printing.
White Kraft
Bleached kraft paper made from a mix of virgin and recycled pulp with coating on both sides for printing.
Black Kraft
Black dyed kraft paper made from a mix of virgin and recycled pulp, coated on both sides for printing.
Metallic
Specialty paper material featuring a glossy matte metallic laminated surface.
Holographic
Custom Structure
Custom Insert
Unlimited Papers
Unlimited Accessories
Kraft paper made from a mix of virgin and recycled paper pulp, coated on both sides for printing.
Leather / Wooden
Ribbons
Aqueous Coating
UV Coating
Spot Gloss UV
Varnish
Lamination
Anti-scratch Lamination
Soft Touch / Silk Lamination
Offset Print
Digital Print
UV Print
Water-based Ink
Soy / Vegetable Ink
100% eco friendly and comprised of soy/vegetable oil and pigment to provide a vibrant color output.
Oil Base Ink
Pantone
Pantone Metallic
Offset Print
Cold Foil Printing
UV Print
Water-based Ink
Registered Embossing
Combination Embossing
Window Patching
| Dimensions | All Custom Sizes & Shapes |
|---|---|
| Printing | Digital (Standard and HD Print), Lithography, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Dimensions (L + W + H) | All custom sizes and shapes |
| Quantities | No Minimum Order Require |
| Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Default Process | Die Cutting, Gluing, Scoring, Perforation |
| Options | Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet. |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
Our Capabilities
At Urgent Box Packaging, we are committed to delivering exceptional packaging solutions customized to your needs. From innovative design to seamless delivery, we ensure excellence at every step, bringing your vision to life with precision and care.
Global Sourcing
Price Match Guarantee
3D Design Services
Flexible Lead Times
High-Volume Printing
24/7 Support
Custom Payment Plans
Warehousing & Inventory
Free One Color Printing
Free Design Support
free flat and 3d view
No die and plate charges
Why Choose Us?
Packaging is more than just how it looks
We are committed to making the packaging industry more sustainable and digital. Join our motivated team to contribute to rapid growth and sustainability goals that really make a difference!
40%
Cost & time saved
From industry leading packaging solutions aimed at reducing your time and costs for the best ROI.
50%
Sustainable packaging
By leveraging our green packaging & talented team of structural engineers to minimize material usage.
25%
Increase in sales
With our award winning packaging designers that focus on building effective first impressions.
100%
More reliable service
With our committed packaging specialists that is here for you 24/7 before and after the project.
Get An Instant Quote Now!
Top Selling Products
Take a look at our top selling products.
Custom Box Sizes Built to Your Measurements
We don’t lock you into fixed sizes. Every project starts with your product dimensions.
How We Measure Boxes
In packaging, box sizes are almost always given as internal dimensions:
Length × Width × Height (L × W × H) on the inside of the box, in mm or inches.
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You tell us:
- Product size (L × W × H)
- How you pack it (with or without inner wrap, inserts, or multiple units per box)
- Any limits from your shelves, shipping boxes or pallets
- We then set the internal box size to allow the right clearance.
Size Range We Work With
We can produce:
- Small boxes for items like lip balm, supplements, cartridges and small accessories
- Medium boxes for skincare sets, candles, food items and mailer boxes
- Large boxes and shippers for bundles, kits and wholesale cartons
From very small (for example, around 1–2 inches on each side) up to large cartons used in outer shipping, we size the box to the job. If you’re unsure, send us your product dimensions, and we’ll suggest a working box size and board grade.
Multiple Sizes Under One Brand
If you sell several SKUs, we can:
- Build a size family (small / medium / large) that keeps a consistent design
- Share artwork elements across sizes, so changes are easier later
Adjust strength and inserts per size so everything arrives in good condition
If you already have sizes that work and just need better print or quality, we can match them. If not, we can set up sizes from scratch.
Shop Custom Boxes by Style
Choose the structure that fits the way you sell and ship. Each box style can be made to your required size and print.
Custom Mailer Boxes
Mailer boxes are built for shipping directly to the end customer.
- Corrugated board for strength
- Good for subscriptions, DTC orders and online sales
- Designed to hold your products snugly with or without inserts
We set an internal mailer size so your products pack quickly and don’t move in transit.
Custom Product Boxes (Folding Cartons)
Product boxes are the printed cartons that go on retail shelves or inside an outer shipper.
- Ideal for cosmetics, skincare, supplements, small electronics and gifts
- Lightweight, fully printable boards
- Sized exactly to your bottles, jars, tubes or inner trays
We match the carton size to your product and to any outer packaging you use.
Custom Rigid Boxes
Rigid boxes are for products that need strong presentation and high protection.
- Used for gift sets, PR kits, electronics and higher-priced goods
- Rigid board holds shape and weight
- Often paired with foam or card inserts
We set inner dimensions so the product sits firmly without strain on hinges or lids.
Custom Shipping Boxes
Shipping boxes are the outer cartons that go through courier networks and freight.
- Corrugated board with the right flute and strength grade
- Built around your packed units, not random stock sizes
- Can be printed with basic branding, handling marks and content info
We look at packed weight, stacking and courier limits when we set these sizes.
Custom Mylar Bags & Pouches
Mylar bags are flexible pouches for food, supplements, coffee, snacks and cannabis.
- Flat and stand-up pouch options
- Size set to your fill weight and any inner packaging
- Options for zipper, tear notch, hang hole and child-resistant features
Even with flexible packaging, we still work to the right fill height and width so mylar bags pack well into boxes and on shelves.
Eco-Friendly Boxes
You can order eco-focused versions of the styles above:
- Recycled and recyclable boards
- Right-sized boxes to cut waste and void fill
Designs that work with paper-based inner protection where possible
Custom Boxes by Industry
Different industries handle stock, shipping and store displays in different ways. We adjust box style, size and material based on where your products actually go.
Candle & Home Fragrance
Glass jars, tins and diffusers need:
- Boxes sized to hold jars tight without cracking
- Room for safety icons and warnings
- Boards and coatings that cope with heat and wax residue
Cosmetics & Skincare
Cosmetic and skincare lines often have many SKUs in similar formats.
- Cartons sized for bottles, pumps, tubes and jars
- Clear space for ingredients, usage and batch info
- Consistent layout across ranges and sizes for a clean shelf look
Food, Bakery & Confectionery
Food packaging has to travel, stack and still look good when opened.
- Boxes and trays sized for single items or sets
- Options for windows to show the product
- Panels for nutritional info, storage and allergen statements
Cannabis & Vape
Cannabis and vape packaging must meet legal and safety requirements.
- Boxes and Mylar bags sized for pre-rolls, cartridges, flower or edibles
- Space for required marks and warnings
- Child-resistant features where needed in your market
Gifts, PR & Subscription Boxes
Kits and subscription boxes often carry multiple items in one unit.
- Custom inserts and dividers sized to each product
- Boxes set to fit shipping rules while still looking good when opened
- Printed inside and outside if you want messaging at every layer
Electronics & Accessories
Electronics need steady protection and a clear layout.
- Boxes sized around devices, cables and manuals
- Inserts to separate and stabilize parts
- Panels for technical info, codes and approvals
How Our Custom Boxes Process Works
We keep the process straight so you know what happens at each step.
Step 1: Product and Project Review
You send product measurements, photos if possible and basic details about how you sell and ship. We ask about quantities, timelines and any current packaging issues (breakage, returns, storage limits).
Step 2: Box Style, Size and Material
Based on your answers, we suggest:
- A box style
- Internal size ranges
- Board grade and coating
You can adjust from there. If you already know your exact internal size, we can work with that.
Step 3: Artwork and Dielines
We supply or confirm dielines. Our prepress team checks:
- File resolution and color mode
- Bleed, margins and folds
- Barcode size and quiet zones
We confirm layout before anything goes to a plate or press.
Step 4: Samples (If Needed)
For new projects or major changes, you can order:
- Plain board samples
- Printed samples
- Fully finished samples in the final size
This is where you check fit, board feel and print quality.
Step 5: Production and Delivery
Once approved, we schedule production. Boxes are cut, glued and packed, then shipped to your required delivery point. We keep you updated on progress and dates so you can plan your packing runs.
Materials, Printing & Finishes for Custom Boxes
You don’t need to know every board code. You just need customized boxes that hold up and look right. We handle the technical side and explain your choices in plain language.
Box Materials
Common options:
- Paperboard / Folding carton for light retail cartons
- Corrugated board for mailers and shippers
- Rigid board for gift and presentation boxes
- Kraft, white and black stock to match your brand look
- Specialty papers for limited runs or seasonal work
We match board strength to your product weight and handling.
Printing
We work with:
- 4-color process for detailed designs
- Options for printing on the inside of the box where useful
We aim for clean, readable print, not just heavy ink coverage.
Coatings and Finishes
Options include:
- Gloss or matte lamination
- Soft touch finish
- Protective coatings against scuffing
- Spot coating to highlight selected areas
We also offer:
- Foil stamping
- Embossing and debossing
- Die-cut windows
- Handles and closures where needed
Custom Printed Boxes for Different Order Sizes
Order volume changes with launches, seasons and growth. We adapt to that.
Small and Test Runs
If you’re trying a new product or new pack size, we can:
- Run smaller batches
- Keep sizes and materials aligned with future scale-up
- Hold approved specs so you can reorder without starting again
Larger and Wholesale Orders
For regular production:
- We agree on target annual or monthly volumes
- Set lead times and reorder points
- Keep tooling and specs consistent from run to run
Samples
Before a full job, you can request:
- Size-only samples in board
- Printed samples
- Complete finished samples with inserts
This avoids surprises later and keeps your team, buyers and partners aligned.
Brands We Supply With Custom Boxes
We supply custom printed boxes and packaging to new premium brands and established companies in sectors like cosmetics, food, cannabis, home fragrance and ecommerce. Many clients stay with us through multiple product launches and packaging updates.
Use this space to show:
- A strip of logos (with permission)
- 1–2 short quotes from real customers
- A link to a page with packaging examples or case notes
If you’d like custom boxes sized, printed and built around your products, send us your measurements and a short brief. We’ll come back with practical options and clear pricing.
Everything your brand needs, all in one place.
Packaging Review
Evaluate your current box packaging setup and uncover new ways to enhance performance, quality, and design efficiency.
Packaging Planning
Partner with our experts to build a customized packaging plan that aligns perfectly with your business goals.
Budget Efficiency
Reduce costs with smart strategies — from material optimization to efficient production and logistics planning.
Supply Chain Enhancement
Refine your supply chain to achieve faster, smoother, and more cost-effective packaging operations.
Packaging Visual Craftsmanship
Collaborate with our creative design team to craft unique, captivating artwork that elevates your brand’s identity. We blend innovative design with your vision, ensuring every detail reflects your values and connects with your audience—creating packaging that leaves a lasting impression and sets your products apart.
Packaging Structural Innovation & Styling Expertise
Collaborate with our expert engineers to design and refine packaging structures that perfectly suit your product’s needs. From creating durable, sustainable frameworks to adding stylish, functional details, we ensure your packaging protects, enhances presentation, and delivers a seamless experience from production to your customers.
Sample Creation & Testing
Test and improve your packaging and design ideas with prototypes to see and perfect them before full production.
Packaging Durability Assessment
Perform important tests like impact and compression checks to make sure your packaging stays strong under different conditions.
Resource Efficiency Enhancement
Save materials and lower packaging waste and costs with help from our structural experts.
Smart Sourcing
Obtain your packaging from wisely selected suppliers to cut down on shipping expenses and lessen your environmental impact.
Guided Production
Produce your packaging in efficiently managed sites to guarantee excellent quality and consistent outcomes, wherever you operate.
All-in-One Ordering
Assemble an entire product range in a single process using reliable global facilities for each packaging item.
Quality Assurance Oversight
Trust in your packaging materials with thorough quality reviews and careful tracking.
Path Planning
Make sure deliveries arrive on time with lower carbon emissions by teaming up with our logistics experts.
Load Efficiency
Cut costs with smart solutions that save space on shipments and keep deliveries on schedule.
On-Demand Shipping
Work with a dedicated product pro to ensure all your packaging parts are set for your launch day.
Full Journey Support
Let us manage every part of your shipping process to guarantee safe and timely deliveries.
Client Happiness
Grow a loyal customer group and leave a great first impression with plans tailored to your target audience.
Process Review
Check your packaging steps with a pro to create easy strategies for better workflow.
Project Improvement
Fine-tune your packaging for smoother supply chain tasks and a better return on your money.
Why We Are THe Best?
We are your best solution for Custom packaging
Find everything you need for your perfect packaging under one roof.
Frequently asked questions
What information do you need to quote custom boxes?
We mainly need your product dimensions, box style, approximate order quantity, delivery location and any special needs (inserts, windows, coatings). If you already use a box that works, you can send the size or photos and we’ll match or improve it.
Can you produce custom boxes in any size?
We work to your required internal size within normal production limits. Very small or very large boxes may need specific board grades or tooling, but in most cases we can set the box to the dimensions you give us.
Do you only print on standard sizes?
No. Printing is set up for your chosen size. We prepare dielines and plates around your box, not the other way around. Artwork is adjusted so it fits correctly across panels and folds.
What is your minimum order quantity?
Minimums depend on style, material and print method. Some projects can start in low quantities, especially for new launches and trials. Larger runs usually give you a better cost per unit. We’ll explain the options clearly when we quote.
How long does production and delivery take?
Lead times depend on style, volume and finish. Once we know those details, we will give you a realistic production window and shipping time. For repeat jobs, we can agree on a regular schedule so you don’t run out of boxes.
Can I see samples before placing a bulk order?
Yes. Samples are often the best way to confirm size, fit and print. You can order plain or printed samples depending on the stage of your project.
Do you offer eco-friendly and recyclable options?
We offer boards and designs that support recycling and waste reduction. If you let us know your priorities upfront, we can focus our recommendations on sustainable options that still protect your product.
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From structural design blueprints to artwork and material selection, our staff is here to help you through your urgent custom box project.
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