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Explore Our Rigid Boxes Collection
Explore Our Mylar Bags Collection
Grab 20% OFF this Halloween on all orders placed before October 31.
Explore Our Rigid Boxes Collection
Explore Our Mylar Bags Collection
Grab 20% OFF this Halloween on all orders placed before October 31.
Explore Our Rigid Boxes Collection
Explore Our Mylar Bags Collection
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Double Wall Tray & Sleeve
Custom double wall tray with sleeve on white background
Double Wall Tray & Sleeve - Image 2
Double Wall Tray & Sleeve - Image 3
In Stock

Double Wall Tray & Sleeve

4.5 (5 Reviews)

A Double Wall Tray & Sleeve is a high-strength packaging solution engineered for products that require stability, premium presentation, and secure transport. This structure includes a collapsible double-wall tray combined with a protective outer sleeve—assembled without glue, easy to fold, and designed to deliver both practicality and elegance for retail and shipping needs.

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Specifications

DimensionsAll Custom Sizes & Shapes
PrintingDigital (Standard and HD Print), Lithography, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Dimensions (L + W + H)All custom sizes and shapes
QuantitiesNo Minimum Order Require
Stock10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
FinishingGloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Additional OptionsEco-Friendly, Recycled Boxes, Biodegradable
Default ProcessDie Cutting, Gluing, Scoring, Perforation
OptionsCustom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.
ProofFlat View, 3D Mock-up, Physical Sampling (On request)

Description

CORRUGATED PROTECTION FOR MAXIMUM SAFETY

If your items demand extra durability, the Double Wall Tray & Sleeve can be fully upgraded with corrugated packaging materials. Corrugated construction uses two reinforced linerboards surrounding a fluted interior layer, creating exceptional structural integrity. This ensures your fragile, heavy, or high-value products arrive safely, preventing crushing, dents, or impact damage during handling and transportation.

Standout Presentation with Premium Paperboard

For brands seeking a lighter, premium, and visually striking alternative, our paperboard material transforms the Double Wall Tray & Sleeve into a captivating presentation box. Paperboard offers:

  • Lightweight strength
  • High-quality surface for full-color printing
  • Sustainable, recyclable composition

This material enhances branding, introduces a refined unboxing experience, and suits every retail sector that values visual appeal and customer engagement.

Unlimited Customization Possibilities

The Double Wall Tray & Sleeve structure excels in versatility. Using adaptive paperboard technology, we customize your box shape, dimensions, colors, typography, finishes, and graphics. Whether you need luxurious matte/satin coating, textured effects, embossing, or high-impact CMYK artwork, your packaging effortlessly stands apart. This customizable tray-and-sleeve format helps businesses create a signature look that attracts attention and reinforces brand identity.

Available Options

Grey Clipboard

Thick and sturdy chipboard made from recycled paper pulp, used to construct rigid boxes.

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Duplex Chipboard

Chipboard made from recycled paper pulp with a white surface for high-quality printing.

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Grey Clipboard

Thick and sturdy chipboard made from recycled paper pulp, used to construct rigid boxes.

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Duplex Chipboard

Chipboard made from recycled paper pulp with a white surface for high-quality printing.

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SBS C2S

Premium grade bleached white paperboard coated on two sides for high-quality printing.

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Natural Brown Kraft

Kraft paper made from a mix of virgin and recycled paper pulp, coated on both sides for printing.
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White Kraft

Bleached kraft paper made from a mix of virgin and recycled pulp with coating on both sides for printing.
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Black Kraft

Black dyed kraft paper made from a mix of virgin and recycled pulp, coated on both sides for printing.
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Metallic

Specialty paper material featuring a glossy matte metallic laminated surface.
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material-holographic

Holographic

Specialty paper material featuring a glossy matte holographic laminated surface
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Textured

Premium-grade textured paper stock primarily used for wrapping rigid boxes.

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Offset Print

High-quality printing method that utilizes a printing plate and rubber blanket to transfer designs on paper. Best for large runs.

Digital Print

Digital printing method that requires no printing plate. Designs are transferred electronically, making it cost-effective for small runs.

UV Print

Fast-drying printing method using ultraviolet lights to cure inks which results in a gloss finish.

Water-based Ink

Comprised of water and pigment that provides high-quality color output and is 100% eco friendly.
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Soy / Vegetable Ink

100% eco friendly and comprised of soy/vegetable oil and pigment to provide a vibrant color output.

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Oil Base Ink

Non-eco-friendly ink comprised of oil and pigment that provides high-quality color output.

Pantone

Pure color based on specific ink formulas to consistenly and precisely print color.

Pantone Metallic

Metallic color based on specific ink formulas to consistenly and precisely print color.

Aqueous Coating

Clear, fast-drying, water-based, and eco-friendly coating. Available in gloss or matte finish.
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UV Coating

Fast-drying coating cured with ultraviolet light. Available in gloss or matte finish.
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Spot Gloss UV

UV coating that is applied to a specified area and cured using ultraviolet light.
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Soft Touch Coating
Soft to the touch coating that creates a velvety texture for a more tactile appeal.
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Varnish

Clear coating applied using the CMYK printing method. Available in gloss, satin, or matte.

Lamination

Laminated protective film that adheres to the surface of packaging materials to maximize durability.

Anti-scratch Lamination

Laminated BOPP film that is scratch, scuff, and fingerprint resistant. Cost-effective option.

Soft Touch / Silk Lamination

Soft to the touch lamination similar to peach skin. Available in a satin or matte finish.

Offset Print

High-quality printing method that utilizes a printing plate and rubber blanket to transfer designs on paper. Best for large runs.

Cold Foil Printing

Digital printing method that requires no printing plate. Designs are transferred electronically, making it cost-effective for small runs.

UV Print

Form of relief printing in which dies is pressed on the back of the material to form a raised motif.

Water-based Ink

Form of relief printing in which dies is pressed on the front of the material to form a raised motif.

Registered Embossing

High-quality printing method that utilizes a printing plate and rubber blanket to transfer designs on paper. Best for large runs.

Combination Embossing

Digital printing method that requires no printing plate. Designs are transferred electronically, making it cost-effective for small runs.

Window Patching

Die-cut shape is layered with plastic film to feature a window showcasing the product inside.

Order Process

Service support where you need it

Get service support at any point of your packaging journey to guarantee total packaging success.

Consultation

Our experts guide you with tailored advice, stunning designs, risk-free prototypes, and flawless production. We use all materials and also eco-friendly materials to ensure your brand shines.

Design

Our design team creates every kind of packaging, shaped and colored just for you. With Awesome prints and stylish finishes, we make designs that pop. Check out our work at our process.

Prototype

Our prototype team creates sample packaging to test your ideas worry-free. Explore flexible sizes, styles, and prints to ensure your design is perfect before production. Learn how we save you time at our process.

Production

Our production team handles your packaging creation from start to end. They select top-quality, materials and ensure flawless results for a stress-free process.

Logistic

Relax with expert logistics team expertly handling your shipping needs with seamless teamwork. Our dedicated crew crafts organized, cost-saving plans tailored just for you.

Optimization

Unlock smart optimization strategies to save time and money on packaging while boosting eco-friendliness. Our team crafts efficient, green solutions for you.

FAQs

What is a Double Wall Tray & Sleeve?

A Double Wall Tray & Sleeve is a two-part packaging structure featuring a durable double-wall tray inside
a protective outer sleeve. This design increases strength, improves presentation, and offers secure,
collapsible, glue-free assembly suitable for retail products, shipping, and branded displays.

Why should I choose a Double Wall Tray & Sleeve for my products?

This packaging provides superior strength, clean presentation, and easy assembly without glue. Its
reinforced structure protects fragile, valuable, or heavy items, while the sleeve adds tamper resistance
and branding space. It suits both retail displays and secure shipping needs.

Can the Double Wall Tray & Sleeve be made with corrugated material?

Yes. The design can be manufactured in corrugated material for added durability. Corrugated walls provide
impact resistance, crush-proof protection, and stability during transit, making this packaging ideal for
heavier or more delicate items requiring secure delivery conditions.

Is the Double Wall Tray & Sleeve fully customizable?

You can customize size, shape, artwork, finishes, coatings, and structural features. Options include
CMYK printing, matte or gloss finishes, embossed elements, cut-out windows, and branded graphics. This
flexibility ensures the packaging aligns with your product style and customer experience.

Is paperboard a good material for Double Wall Tray & Sleeve boxes?

Paperboard is excellent for visually driven packaging. It offers smooth print surfaces, lightweight
strength, sustainability, and cost-effective customization. It creates a premium look suitable for retail,
cosmetics, apparel, accessories, and gift items requiring elegant shelf-ready presentation.

How do I order Double Wall Tray & Sleeve boxes from Urgent Custom Boxes?

Share your specifications, select materials, approve the design proof, and finalize your order. Production
begins immediately after approval, followed by quality checks and fast delivery. Urgent Custom Boxes offers
full support through design, sizing, printing, and bulk order management.

Reviews

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How It Works?

With just a few steps, design your own boxes!

Get Free Quote

Get a free quote on any packaging project instantly, no matter how complex it is.

Material Selection

We suggest the perfect packaging material for your box once you select the box style.

Artwork Preparation

Share your artwork & design; if not, we will design it based on your suggestions.

Start Production

Once your artwork is approved, we’ll begin production. We will support you at every step.

Our Capabilities

At Urgent Box Packaging, we are committed to delivering exceptional packaging solutions customized to your needs. From innovative design to seamless delivery, we ensure excellence at every step, bringing your vision to life with precision and care.

Global Sourcing

Price Match Guarantee

3D Design Services

Flexible Lead Times

High-Volume Printing

24/7 Support

Custom Payment Plans

Warehousing & Inventory

Free One Color Printing

Free Design Support

free flat and 3d view

No die and plate charges

Why Choose Us?

Packaging is more than just how it looks

We are committed to making the packaging industry more sustainable and digital. Join our motivated team to contribute to rapid growth and sustainability goals that really make a difference!

40%

Cost & time saved

From industry leading packaging solutions aimed at reducing your time and costs for the best ROI.

50%

Sustainable packaging

By leveraging our green packaging & talented team of structural engineers to minimize material usage.

25%

Increase in sales

With our award winning packaging designers that focus on building effective first impressions.

100%

More reliable service

With our committed packaging specialists that is here for you 24/7 before and after the project.

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