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Custom Corrugated Boxes
At Urgent Custom Boxes, we specialize in engineering high-performance corrugated packaging that survives the challenges of the shipping process while looking professional.
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Serving 500+ Happy Customers!
Strong, Stylish, Memorable
Built to last, designed to impress, and made to showcase your brand with pride. Packaging that truly speaks for your product.
Strong Protection
Built to keep your products safe with lasting strength during storage, stacking, and shipping.
Premium Finishes
Smooth textures and refined details that make your packaging look and feel high-end.
Solid Structure
Designed without weak folds, giving every box a clean look and long-lasting durability.
Perfect for Gifting
Elegant design that makes your packaging special for memorable unboxing moments.
Explore Our Corrugated Box Collection
We offer various structures and “flute” sizes to match the specific weight and fragility of your products. Browse our collection to find the right level of protection for your brand.
The Strength Behind Our Corrugated Boxes
Made with thick chipboard and carefully wrapped surfaces, our boxes stay firm under pressure. They’re built to last and trusted to perform every time.
Built for Fragility
Supports Heavy Loads
Custom Insert Compatible
Print-Tech Friendly
Endless premium customization options
Transform your luxury boxes with premium printing options and deliver an unforgettable unboxing experience that showcases the prestige of your brand.
We let you shape your brand story with striking custom packaging. Share your ideas, size, style, and artwork,to set the stage.
Upload your vision and watch it turn into premium printed boxes. Together, we craft packaging that helps your business shine.
| Dimensions | All Custom Sizes & Shapes |
|---|---|
| Printing | Digital (Standard and HD Print), Lithography, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Dimensions (L + W + H) | All custom sizes and shapes |
| Quantities | No Minimum Order Require |
| Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Default Process | Die Cutting, Gluing, Scoring, Perforation |
| Options | Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet. |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
Grey Clipboard
Thick and sturdy chipboard made from recycled paper pulp, used to construct rigid boxes.
Duplex Chipboard
Chipboard made from recycled paper pulp with a white surface for high-quality printing.
SBS C2S
Premium grade bleached white paperboard coated on two sides for high-quality printing.
Natural Brown Kraft
Kraft paper made from a mix of virgin and recycled paper pulp, coated on both sides for printing.
White Kraft
Bleached kraft paper made from a mix of virgin and recycled pulp with coating on both sides for printing.
Black Kraft
Black dyed kraft paper made from a mix of virgin and recycled pulp, coated on both sides for printing.
Metallic
Specialty paper material featuring a glossy matte metallic laminated surface.
Holographic
Specialty paper material featuring a glossy matte holographic laminated surface
Custom Structure
Thick and sturdy chipboard made from recycled paper pulp, used to construct rigid boxes.
Custom Insert
Chipboard made from recycled paper pulp with a white surface for high-quality printing.
Unlimited Papers
Premium grade bleached white paperboard coated on two sides for high-quality printing.
Unlimited Accessories
Kraft paper made from a mix of virgin and recycled paper pulp, coated on both sides for printing.
Leather / Wooden
Bleached kraft paper made from a mix of virgin and recycled pulp with coating on both sides for printing.
Ribbons
Black dyed kraft paper made from a mix of virgin and recycled pulp, coated on both sides for printing.
Aqueous Coating
Clear, fast-drying, water-based, and eco-friendly coating. Available in gloss or matte finish.
UV Coating
Fast-drying coating cured with ultraviolet light. Available in gloss or matte finish.
Spot Gloss UV
UV coating that is applied to a specified area and cured using ultraviolet light.
Soft Touch Coating
Soft to the touch coating that creates a velvety texture for a more tactile appeal.
Varnish
Clear coating applied using the CMYK printing method. Available in gloss, satin, or matte.
Lamination
Laminated protective film that adheres to the surface of packaging materials to maximize durability.
Anti-scratch Lamination
Laminated BOPP film that is scratch, scuff, and fingerprint resistant. Cost-effective option.
Soft Touch / Silk Lamination
Soft to the touch lamination similar to peach skin. Available in a satin or matte finish.
Offset Print
High-quality printing method that utilizes a printing plate and rubber blanket to transfer designs on paper. Best for large runs.
Digital Print
Digital printing method that requires no printing plate. Designs are transferred electronically, making it cost-effective for small runs.
UV Print
Fast-drying printing method using ultraviolet lights to cure inks which results in a gloss finish.
Water-based Ink
Comprised of water and pigment that provides high-quality color output and is 100% eco friendly.
Soy / Vegetable Ink
100% eco friendly and comprised of soy/vegetable oil and pigment to provide a vibrant color output.
Oil Base Ink
Non-eco-friendly ink comprised of oil and pigment that provides high-quality color output.
Pantone
Pure color based on specific ink formulas to consistenly and precisely print color.
Pantone Metallic
Metallic color based on specific ink formulas to consistenly and precisely print color.
Offset Print
High-quality printing method that utilizes a printing plate and rubber blanket to transfer designs on paper. Best for large runs.
Cold Foil Printing
Digital printing method that requires no printing plate. Designs are transferred electronically, making it cost-effective for small runs.
UV Print
Form of relief printing in which dies is pressed on the back of the material to form a raised motif.
Water-based Ink
Form of relief printing in which dies is pressed on the front of the material to form a raised motif.
Registered Embossing
High-quality printing method that utilizes a printing plate and rubber blanket to transfer designs on paper. Best for large runs.
Combination Embossing
Digital printing method that requires no printing plate. Designs are transferred electronically, making it cost-effective for small runs.
Window Patching
Die-cut shape is layered with plastic film to feature a window showcasing the product inside.
Order Process
Welcome to Urgent Custom Boxes we deliver standout customized boxes with innovative designs and rock-solid quality. From creative vision to seamless delivery, our customized solutions make your brand unforgettable.
Consultation
When you share the details, Urgent Custom Boxes will recommend the best material and box style to create the perfect box for your product.
Design Preparation
After choosing the style and material, Urgent Custom Boxes start creating your box design. If you already have one, we can check it for errors.
Production
Once the design and price are finalized, our custom printed boxes team will forward the job to the printing press, and they will start producing your boxes.
Delivery
When production is completed, we will double-check everything and then pack your boxes in a shipping box for safe delivery.
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PACKAGING PROCESS
A greener, meaner eco-friendly packaging that speaks results.
Reduction in your overall carbon footprint by lowering emissions.
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Lower shipping cost from material reduction and other optimizations.
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Increase in sales due to growing consumer demands.
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Packaging is more than just how it looks
We are committed to making the packaging industry more sustainable and digital. Join our motivated team to contribute to rapid growth and sustainability goals that really make a difference!
Cost & time saved
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From industry leading packaging solutions aimed at reducing your time and costs for the best ROI.
Sustainable packaging
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By leveraging our green packaging and talented team of structural engineers to minimize material usage.
Increase in sales
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With our award winning packaging designers that focus on building effective first impressions.
More reliable service
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With our committed packaging specialists that is here for you 24/7 before and after the project.
Service support where you need it
Get service support at any point of your packaging journey to guarantee total packaging success.
Consultation
Our experts guide you with tailored advice, stunning designs, risk-free prototypes, and flawless production. We use all materials and also eco-friendly materials to ensure your brand shines.
Design
Our design team creates every kind of packaging, shaped and colored just for you. With Awesome prints and stylish finishes, we make designs that pop. Check out our work at our process.
Prototype
Our prototype team creates sample packaging to test your ideas worry-free. Explore flexible sizes, styles, and prints to ensure your design is perfect before production. Learn how we save you time at our process.
Production
Our production team handles your packaging creation from start to end. They select top-quality, materials and ensure flawless results for a stress-free process.
Logistic
Relax with expert logistics team expertly handling your shipping needs with seamless teamwork. Our dedicated crew crafts organized, cost-saving plans tailored just for you.
Optimization
Unlock smart optimization strategies to save time and money on packaging while boosting eco-friendliness. Our team crafts efficient, green solutions for you.
Why Corrugated Packaging is Essential for Shipping
Why Corrugated Packaging is Essential for Shipping
Choosing the right material is the first step in a successful logistics strategy. Custom corrugated boxes offer unique benefits that other materials cannot match:
Superior Durability: The multi-layered design provides a high strength-to-weight ratio, ensuring your products remain safe even when stacked in shipping containers.
Cost-Effective Logistics: Because corrugated material is lightweight, it helps reduce your overall shipping costs compared to heavy wooden or plastic crates.
Versatile Branding: We can print your logos, brand colors, and handling instructions directly on the box, turning every shipment into a mobile advertisement.
100% Recyclable: Corrugated boxes are among the most sustainable packaging options available. They are easily recyclable and biodegradable, appealing to eco-conscious consumers.
Tailored for Every Shipping Need
Our custom corrugated boxes serve a wide variety of industries that prioritize product safety:
E-commerce Brands: Deliver a memorable unboxing experience with branded mailers.
Subscription Box Services: Keep monthly deliveries safe and stylish with custom-sized corrugated kits.
Electronics Manufacturers: Prevent damage to sensitive gadgets with anti-static inserts and heavy-duty walls.
Food & Beverage: Move bottled drinks or bulk food items securely with reinforced shipping containers.
Sustainable Packaging for a Greener Brand
Modern consumers actively seek out brands that prioritize the environment. Custom corrugated boxes are one of the most eco-friendly packaging choices available today. Our boxes consist primarily of recycled content and are fully biodegradable. Because corrugated fibers can be recycled up to seven times, your packaging contributes to a circular economy.
We also use water-based and soy-based inks for our printing processes. These inks do not release harmful chemicals and make the recycling process much more efficient. By choosing our corrugated solutions, you reduce your carbon footprint and appeal to the growing demographic of eco-conscious shoppers. We help you demonstrate that your brand cares about the planet as much as it cares about its products.
Online Support Anytime
At Urgent Custom Boxes, we know that timing is everything. Whether you have a question about a dieline, need help choosing the right finish, or require a real-time update on your order, our dedicated support team is available 24/7 to assist you. We pride ourselves on providing expert guidance at every step of your packaging journey. No matter your time zone or deadline, we are here to ensure your Custom Corrudated Boxes project stays on track.
Maximizing Shipping Efficiency with Custom Sizing
Standard shipping boxes often result in “dimensional weight” charges, where carriers charge you for the space a box occupies rather than its actual weight. We solve this problem by providing custom-sized corrugated boxes built to the exact dimensions of your product. By eliminating wasted space, you reduce your shipping costs and minimize the need for expensive void fillers like plastic air pillows or foam peanuts.
Custom sizing also improves product safety. When a box fits a product perfectly, there is less room for the item to shift or slide during transit. This reduces the risk of impact damage. Our precision cutting technology ensures that every box meets your measurements within a fraction of a millimeter, providing a snug, secure, and professional fit for every order.
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The Unboxing Experience: Turning Mailers into Marketing
In the world of e-commerce, the shipping box is often the only physical interaction a customer has with your brand. We help you turn this moment into a powerful marketing opportunity. Our corrugated mailer boxes offer a “presentation-style” opening that makes the customer feel like they are receiving a special gift rather than a simple delivery.
You can customize the interior of your corrugated boxes with vibrant colors, hidden messages, or QR codes that lead to exclusive discounts. This attention to detail encourages customers to film “unboxing videos” for platforms like Instagram and TikTok, providing your brand with free organic reach. At Urgent Custom Boxes, we bridge the gap between industrial shipping and high-end brand storytelling.
Frequently asked questions
Are corrugated boxes the same as cardboard boxes?
No. While they look similar, standard cardboard (like a cereal box) is a single thick sheet of paper. Corrugated material consists of three layers: an inside liner, an outside liner, and a fluted medium in the middle. This design makes corrugated boxes much stronger and better suited for shipping.
Can I order custom corrugated boxes in any size?
Yes. We offer complete freedom regarding dimensions. Whether you need a tiny box for a piece of jewelry or a large container for a television, we can manufacture a corrugated box that fits your product perfectly.
Do corrugated boxes come in colors other than brown?
Absolutely. While natural Kraft (brown) is popular for an organic look, we also offer white corrugated board. White board is ideal if you want your printed colors to look bright, sharp, and true to your brand’s palette.
How much weight can a custom corrugated box hold?
The weight capacity depends on the flute size and whether the box is single-wall or double-wall. A standard B-flute box can typically handle up to 30 lbs, while double-wall boxes can support significantly more. Our team will recommend the right strength based on your specific product weight.
Do I need tape to assemble corrugated mailer boxes?
Most of our corrugated mailer boxes feature interlocking tabs that stay secure without tape. However, for standard shipping boxes (RSC), you will still need packaging tape to seal the top and bottom flaps for transit.